106672-3870 ZEXEL 9 400 612 627 BOSCH INJECTION-PUMP ASSEMBLY 9400612627 1066723870 220205830a


106672-3870 INJECTION-PUMP ASSEMBLY
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Information injection-pump assembly

BOSCH 9 400 612 627 9400612627
ZEXEL 106672-3870 1066723870
HINO 220205830A 220205830a

Service parts 106672-3870 INJECTION-PUMP ASSEMBLY:

1. _
2. FUEL INJECTION PUMP 106061-7000
3. GOVERNOR 105407-7550
4. SUPPLY PUMP 105217-1890
5. AUTOM. ADVANCE MECHANIS
6. COUPLING PLATE 105662-0910
7. COUPLING PLATE
8. _
9. _
10. NOZZLE AND HOLDER ASSY 105160-4720
11. Nozzle and Holder 23600-3010A
12. Open Pre:MPa(Kqf/cm2) 21.6{220}
13. NOZZLE-HOLDER 105030-4840
14. NOZZLE 105025-1580
15. NOZZLE SET

Include in #1:

106672-3870 as INJECTION-PUMP ASSEMBLY

Cross reference number

BOSCH 9 400 612 627 9400612627
ZEXEL 106672-3870 1066723870
HINO 220205830A 220205830a


Zexel num
Bosch num
Firm num
Name
106672-3870 
9 400 612 627 
220205830A  HINO
INJECTION-PUMP ASSEMBLY
P09C-T K 14CA INJECTION PUMP ASSY PE6P,6PD PE

Calibration Data:

Adjustment conditions
Test oil
1404 Test oil
  ISO4113 or {SAEJ967d}
Test oil temperature degC   40 40 45
Nozzle and nozzle holder   105780-8140
Bosch type code   EF8511/9A
Nozzle   105780-0000
Bosch type code   DN12SD12T
Nozzle holder   105780-2080
Bosch type code   EF8511/9
Opening pressure MPa   17.2
Opening pressure kgf/cm2   175
Injection pipe
Outer diameter - inner diameter - length (mm)
mm   8-3-600
Overflow valve   134424-1420
Overflow valve opening pressure kPa   162 147 177
Overflow valve opening pressure kgf/cm2   1.65 1.5 1.8
Tester oil delivery pressure kPa   157 157 157
Tester oil delivery pressure kgf/cm2   1.6 1.6 1.6
Direction of rotation (viewed from drive side)
Right
  R
Injection timing adjustment
Direction of rotation (viewed from drive side)
Right
  R
Injection order   1-4-2-6- 3-5
Pre-stroke mm   3.9 3.85 3.95
Beginning of injection position
Drive side
  NO.1
Difference between angles 1
Cal 1-4
deg.   60 59.5 60.5
Difference between angles 2
Cyl.1-2
deg.   120 119.5 120.5
Difference between angles 3
Cal 1-6
deg.   180 179.5 180.5
Difference between angles 4
Cal 1-3
deg.   240 239.5 240.5
Difference between angles 5
Cal 1-5
deg.   300 299.5 300.5
Injection quantity adjustment
Adjusting point   A
Rack position   8.8
Pump speed r/min   900 900 900
Average injection quantity mm3/st.   118.5 116.5 120.5
Max. variation between cylinders %   0 -2 2
Basic   *
Fixing the rack   *
Injection quantity adjustment_02
Adjusting point   D
Rack position   6+-0.5
Pump speed r/min   460 460 460
Average injection quantity mm3/st.   11 8 14
Max. variation between cylinders %   0 -15 15
Fixing the rack   *
Injection quantity adjustment_03
Adjusting point   E
Rack position   -
Pump speed r/min   100 100 100
Average injection quantity mm3/st.   145 135 155
Fixing the lever   *
Rack limit   *

Test data Ex:

Governor adjustment

Test data 106672-3870
N:Pump speed R:Rack position (mm) (1)Target notch: K (2)Tolerance for racks not indicated: +-0.05mm. (3)RACK LIMIT (4)Set idle sub-spring
----------
K=5
----------

Speed control lever angle

Test data 106672-3870
F:Full speed I:Idle S:Stop (1)Set the pump speed at aa (2)When pump speed set at bb (3)Stopper bolt setting
----------
aa=900r/min bb=750r/min
----------
a=1deg+-5deg b=5deg+-5deg c=15deg+-5deg d=35deg+-3deg

Stop lever angle

Test data 106672-3870
N:Pump normal S:Stop the pump. (1)Normal stop (2)Rack position aa or less, pump speed bb
----------
aa=5.5mm bb=0r/min
----------
a=38deg+-5deg b=53deg+-5deg

Timing setting

Test data 106672-3870
(1)Pump vertical direction (2)Coupling's key groove position at No 1 cylinder's beginning of injection (3)- (4)-
----------

----------
a=(45deg)




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