106672-3870 ZEXEL 9 400 612 627 BOSCH INJECTION-PUMP ASSEMBLY 9400612627 1066723870 220205830a


106672-3870 INJECTION-PUMP ASSEMBLY
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Information injection-pump assembly

BOSCH 9 400 612 627 9400612627
ZEXEL 106672-3870 1066723870
HINO 220205830A 220205830a

Service parts 106672-3870 INJECTION-PUMP ASSEMBLY:

1. _
2. FUEL INJECTION PUMP 106061-7000
3. GOVERNOR 105407-7550
4. SUPPLY PUMP 105217-1890
5. AUTOM. ADVANCE MECHANIS
6. COUPLING PLATE 105662-0910
7. COUPLING PLATE
8. _
9. _
10. NOZZLE AND HOLDER ASSY 105160-4720
11. Nozzle and Holder 23600-3010A
12. Open Pre:MPa(Kqf/cm2) 21.6{220}
13. NOZZLE-HOLDER 105030-4840
14. NOZZLE 105025-1580
15. NOZZLE SET

Include in #1:

106672-3870 as INJECTION-PUMP ASSEMBLY

Cross reference number

BOSCH 9 400 612 627 9400612627
ZEXEL 106672-3870 1066723870
HINO 220205830A 220205830a


Zexel num Bosch num Firm num Firm Name
106672-3870  9 400 612 627  220205830A  HINO INJECTION-PUMP ASSEMBLY
P09C-T K 14CA INJECTION PUMP ASSY PE6P,6PD PE

Calibration Data:



Adjustment conditions
Test oil   ISO4113 or {SAEJ967d}
1404 Test oil
Test oil temperature degC   40 40 45
Nozzle and nozzle holder   105780-8140
Bosch type code   EF8511/9A
Nozzle   105780-0000
Bosch type code   DN12SD12T
Nozzle holder   105780-2080
Bosch type code   EF8511/9
Opening pressure MPa   17.2
Opening pressure kgf/cm2   175
Injection pipe mm   8-3-600
Outer diameter - inner diameter - length (mm)
Overflow valve   134424-1420
Overflow valve opening pressure kPa   162 147 177
Overflow valve opening pressure kgf/cm2   1.65 1.5 1.8
Tester oil delivery pressure kPa   157 157 157
Tester oil delivery pressure kgf/cm2   1.6 1.6 1.6
Direction of rotation (viewed from drive side)   R
Right


Injection timing adjustment
Direction of rotation (viewed from drive side)   R
Right
Injection order   1-4-2-6- 3-5
Pre-stroke mm   3.9 3.85 3.95
Beginning of injection position   NO.1
Drive side
Difference between angles 1 deg.   60 59.5 60.5
Cal 1-4
Difference between angles 2 deg.   120 119.5 120.5
Cyl.1-2
Difference between angles 3 deg.   180 179.5 180.5
Cal 1-6
Difference between angles 4 deg.   240 239.5 240.5
Cal 1-3
Difference between angles 5 deg.   300 299.5 300.5
Cal 1-5


Injection quantity adjustment
Adjusting point   A
Rack position   8.8
Pump speed r/min   900 900 900
Average injection quantity mm3/st.   118.5 116.5 120.5
Max. variation between cylinders %   0 -2 2
Basic   *
Fixing the rack   *


Injection quantity adjustment_02
Adjusting point   D
Rack position   6+-0.5
Pump speed r/min   460 460 460
Average injection quantity mm3/st.   11 8 14
Max. variation between cylinders %   0 -15 15
Fixing the rack   *


Injection quantity adjustment_03
Adjusting point   E
Rack position   -
Pump speed r/min   100 100 100
Average injection quantity mm3/st.   145 135 155
Fixing the lever   *
Rack limit   *

Test data Ex:



Governor adjustment

Test data 106672-3870 N:Pump speed R:Rack position (mm) (1)Target notch: K (2)Tolerance for racks not indicated: +-0.05mm. (3)RACK LIMIT (4)Set idle sub-spring
----------
K=5
----------



Speed control lever angle

Test data 106672-3870 F:Full speed I:Idle S:Stop (1)Set the pump speed at aa (2)When pump speed set at bb (3)Stopper bolt setting
----------
aa=900r/min bb=750r/min
----------
a=1deg+-5deg b=5deg+-5deg c=15deg+-5deg d=35deg+-3deg



Stop lever angle

Test data 106672-3870 N:Pump normal S:Stop the pump. (1)Normal stop (2)Rack position aa or less, pump speed bb
----------
aa=5.5mm bb=0r/min
----------
a=38deg+-5deg b=53deg+-5deg



Timing setting

Test data 106672-3870 (1)Pump vertical direction (2)Coupling's key groove position at No 1 cylinder's beginning of injection (3)- (4)-
----------

----------
a=(45deg)




Have questions with 106672-3870?





Group cross 106672-3870 ZEXEL

Hino 

106672-3800  9 400 617 115  220205410A  INJECTION-PUMP ASSEMBLY
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106672-3810 
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106672-3831      INJECTION-PUMP ASSEMBLY

Hino 

106672-3832 
106672-3833 
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106672-3840      INJECTION-PUMP ASSEMBLY

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106672-3841  9 400 611 215  S220205550  INJECTION-PUMP ASSEMBLY
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106672-3850      INJECTION-PUMP ASSEMBLY

Hino 

106672-3851  9 400 611 211  220205600A  INJECTION-PUMP ASSEMBLY
K13D-T
106672-3860 
106672-3861 
9 400 611 533    INJECTION-PUMP ASSEMBLY

Hino 

106672-3861  9 400 617 117  220205800A  INJECTION-PUMP ASSEMBLY
K13D-T
106672-3870  9 400 612 627  220205830A  INJECTION-PUMP ASSEMBLY
P09C-T
106672-3880      INJECTION-PUMP ASSEMBLY

Hino 

106672-3881 
106672-3882 
9 400 611 837  220205890A  INJECTION-PUMP ASSEMBLY
M10C-T
106672-3882  F 019 Z20 113  220205890B  INJECTION-PUMP ASSEMBLY
M10C-T
106672-3890  9 400 617 118  220206190A  INJECTION-PUMP ASSEMBLY
M10C-T
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