Rating:
Information injection-pump assembly
ZEXEL
106672-3830
1066723830
HINO
220205490A
220205490a
Cross reference number
ZEXEL
106672-3830
1066723830
HINO
220205490A
220205490a
| Zexel num | Bosch num | Firm num | Firm | Name |
|
106672-3830
106672-3831 |
220205490A | HINO |
INJECTION-PUMP ASSEMBLY
M10C-T * K |
Calibration Data:
Adjustment conditions Test oil ISO4113 or {SAEJ967d}
1404 Test oil
Test oil temperature
degC
40
40
45
Nozzle and nozzle holder
105780-8140
Bosch type code
EF8511/9A
Nozzle
105780-0000
Bosch type code
DN12SD12T
Nozzle holder
105780-2080
Bosch type code
EF8511/9
Opening pressure
MPa
17.2
Opening pressure
kgf/cm2
175
Injection pipe
mm
8-3-600
Outer diameter - inner diameter - length (mm)
Outer diameter - inner diameter - length (mm)
Overflow valve
134424-1420
Overflow valve opening pressure
kPa
162
147
177
Overflow valve opening pressure
kgf/cm2
1.65
1.5
1.8
Tester oil delivery pressure
kPa
157
157
157
Tester oil delivery pressure
kgf/cm2
1.6
1.6
1.6
Direction of rotation (viewed from drive side)
R
Right
Right
Injection timing adjustment Direction of rotation (viewed from drive side) R
Right
Injection order
1-4-2-6-
3-5
Pre-stroke
mm
3.9
3.85
3.95
Beginning of injection position
NO.1
Drive side
Drive side
Difference between angles 1
deg.
60
59.5
60.5
Cal 1-4
Cal 1-4
Difference between angles 2
deg.
120
119.5
120.5
Cyl.1-2
Cyl.1-2
Difference between angles 3
deg.
180
179.5
180.5
Cal 1-6
Cal 1-6
Difference between angles 4
deg.
240
239.5
240.5
Cal 1-3
Cal 1-3
Difference between angles 5
deg.
300
299.5
300.5
Cal 1-5
Cal 1-5
Injection quantity adjustment Adjusting point A
Rack position
10.3
Pump speed
r/min
750
750
750
Average injection quantity
mm3/st.
112
110
114
Max. variation between cylinders
%
0
-2
2
Basic
*
Fixing the rack
*
Boost pressure
kPa
70.6
70.6
Boost pressure
mmHg
530
530
Injection quantity adjustment_02 Adjusting point C
Rack position
8.1+-0.5
Pump speed
r/min
475
475
475
Average injection quantity
mm3/st.
15
12
18
Max. variation between cylinders
%
0
-15
15
Fixing the rack
*
Boost pressure
kPa
0
0
0
Boost pressure
mmHg
0
0
0
Injection quantity adjustment_03 Adjusting point E
Rack position
-
Pump speed
r/min
100
100
100
Average injection quantity
mm3/st.
187
177
197
Fixing the lever
*
Boost pressure
kPa
0
0
0
Boost pressure
mmHg
0
0
0
Rack limit
*
Boost compensator adjustment Pump speed r/min 600 600 600
Rack position
R1-0.85
Boost pressure
kPa
24
21.3
26.7
Boost pressure
mmHg
180
160
200
Boost compensator adjustment_02 Pump speed r/min 600 600 600
Rack position
R1(10.7)
Boost pressure
kPa
57.3
50.6
64
Boost pressure
mmHg
430
380
480
Test data Ex:
Governor adjustment
N:Pump speed
R:Rack position (mm)
(1)Target notch: K
(2)Tolerance for racks not indicated: +-0.05mm.
(3)RACK LIMIT
(4)Boost compensator stroke
(5)Set idle sub-spring
----------
K=6
----------
Speed control lever angle
F:Full speed
I:Idle
(1)Stopper bolt setting
(2)Stopper bolt setting
(3)When pump speed set at aa
(4)Set the pump speed at bb.
----------
aa=750r/min bb=900r/min
----------
a=5deg+-5deg b=15deg+-5deg c=0deg+-5deg
Stop lever angle
N:Pump normal
S:Stop the pump.
(1)Pump speed aa and rack position bb (to be sealed at delivery)
----------
aa=0r/min bb=1-0.5mm
----------
a=10deg+-5deg b=70deg+-5deg
Timing setting
(1)Pump vertical direction
(2)Coupling's key groove position at No 1 cylinder's beginning of injection
(3)-
(4)-
----------
----------
a=(50deg)