Rating:
Information injection-pump assembly
BOSCH
9 400 617 079
9400617079
ZEXEL
106672-3291
1066723291
HINO
220005340C
220005340c
Service parts 106672-3291 INJECTION-PUMP ASSEMBLY:
1.
_
5.
AUTOM. ADVANCE MECHANIS
7.
COUPLING PLATE
8.
_
9.
_
11.
Nozzle and Holder
236001751A
12.
Open Pre:MPa(Kqf/cm2)
16.7(170)/23.5(240)
15.
NOZZLE SET
Include in #1:
106672-3291
as INJECTION-PUMP ASSEMBLY
Cross reference number
BOSCH
9 400 617 079
9400617079
ZEXEL
106672-3291
1066723291
HINO
220005340C
220005340c
| Zexel num | Bosch num | Firm num | Firm | Name |
| 106672-3291 | 9 400 617 079 | 220005340C | HINO |
INJECTION-PUMP ASSEMBLY
K13C K |
Calibration Data:
Adjustment conditions Test oil ISO4113 or {SAEJ967d}
1404 Test oil
Test oil temperature
degC
40
40
45
Nozzle and nozzle holder
105780-8140
Bosch type code
EF8511/9A
Nozzle
105780-0000
Bosch type code
DN12SD12T
Nozzle holder
105780-2080
Bosch type code
EF8511/9
Opening pressure
MPa
17.2
Opening pressure
kgf/cm2
175
Injection pipe
mm
8-3-600
Outer diameter - inner diameter - length (mm)
Outer diameter - inner diameter - length (mm)
Overflow valve
134424-1720
Overflow valve opening pressure
kPa
162
147
177
Overflow valve opening pressure
kgf/cm2
1.65
1.5
1.8
Tester oil delivery pressure
kPa
157
157
157
Tester oil delivery pressure
kgf/cm2
1.6
1.6
1.6
Direction of rotation (viewed from drive side)
L
Left
Left
Injection timing adjustment Direction of rotation (viewed from drive side) L
Left
Injection order
1-4-2-6-
3-5
Pre-stroke
mm
4.4
4.34
4.4
Beginning of injection position
NO.1
Drive side
Drive side
Difference between angles 1
deg.
60
59.75
60.25
Cal 1-4
Cal 1-4
Difference between angles 2
deg.
120
119.75
120.25
Cyl.1-2
Cyl.1-2
Difference between angles 3
deg.
180
179.75
180.25
Cal 1-6
Cal 1-6
Difference between angles 4
deg.
240
239.75
240.25
Cal 1-3
Cal 1-3
Difference between angles 5
deg.
300
299.75
300.25
Cal 1-5
Cal 1-5
Injection quantity adjustment Adjusting point A
Rack position
9.2
Pump speed
r/min
650
650
650
Average injection quantity
mm3/st.
183.2
181.2
185.2
Max. variation between cylinders
%
0
-2
2
Basic
*
Fixing the lever
*
Boost pressure
kPa
32
32
Boost pressure
mmHg
240
240
Injection quantity adjustment_02 Adjusting point B
Rack position
9.3
Pump speed
r/min
1000
1000
1000
Average injection quantity
mm3/st.
191.5
188.5
194.5
Max. variation between cylinders
%
0
-5
5
Fixing the lever
*
Boost pressure
kPa
32
32
Boost pressure
mmHg
240
240
Injection quantity adjustment_03 Adjusting point C
Rack position
8.4
Pump speed
r/min
1075
1075
1075
Average injection quantity
mm3/st.
169.5
163.5
175.5
Fixing the lever
*
Boost pressure
kPa
32
32
Boost pressure
mmHg
240
240
Injection quantity adjustment_04 Adjusting point E
Rack position
4.3+-0.5
Pump speed
r/min
225
225
225
Average injection quantity
mm3/st.
9.4
6.4
12.4
Max. variation between cylinders
%
0
-15
15
Fixing the rack
*
Boost pressure
kPa
0
0
0
Boost pressure
mmHg
0
0
0
Injection quantity adjustment_05 Adjusting point F
Rack position
7
Pump speed
r/min
400
400
400
Average injection quantity
mm3/st.
128
126
130
Fixing the lever
*
Boost pressure
kPa
0
0
0
Boost pressure
mmHg
0
0
0
Boost compensator adjustment Pump speed r/min 650 650 650
Rack position
7
Boost pressure
kPa
3.3
3.3
5.3
Boost pressure
mmHg
25
25
40
Boost compensator adjustment_02 Pump speed r/min 650 650 650
Rack position
9.2
Boost pressure
kPa
18.7
18.7
18.7
Boost pressure
mmHg
140
140
140
Test data Ex:
Governor adjustment
N:Pump speed
R:Rack position (mm)
(1)Lever ratio: RT
(2)Target shim dimension: TH
(3)RACK LIMIT
(4)Set idle at delivery
(5)Damper spring setting: DL
(6)Perform governor adjustment at an ambient temperature of at least 15 deg C (boost compensator start spring is shape memory alloy).
----------
RT=0.8 TH=2.4mm DL=3.8-0.2mm
----------
Speed control lever angle
F:Full speed
----------
----------
a=17deg+-5deg
0000000901
F:Full load
I:Idle
(1)R = aa
(2)Point E setting
(3)At delivery
----------
aa=45mm
----------
a=25deg+-5deg b=46deg+-3deg c=48deg+-5deg
Stop lever angle
N:Pump normal
S:Stop the pump.
----------
----------
a=40deg+-5deg b=50deg+-5deg
0000001501
RACK SENSOR
(VR) measurement voltage
(I) Part number of the control unit
(G) Apply red paint.
(H): End surface of the pump
1. Rack limit adjustment
(1)Mount the joint (B).
(2)Select the shim (D) so that the rack limit's rack position is obtained at that time.
(3)Install the rod (E) to the block (C).
The distance between the pump end face and the rod (E) at rack limit must be L.
2. Rack sensor adjustment (-0020)
(1)Screw in the bobbin (A) until it contacts the joint (B).
(2)Fix the speed control lever at the full side.
(3)Set at speed N.
(4)Adjust the depth that the bobbin (A) is screwed in so that the control unit's rack sensor output voltage is VR+-0.01 (V), then tighten the nut (F). (If equipped with a boost compensator, perform with boost pressure applied.)
(5)Adjust the bobbin (A) so that the rack sensor's output voltage is VR+-0.01.
(6)Apply G at two places.
Connecting part between the joint (B) and the nut (F)
Connecting part between the joint (B) and the end surface of the pump (H)
----------
L=38-0.2mm N=950r/min Ra=9.3mm
----------
Timing setting
(1)Pump vertical direction
(2)Coupling's key groove position at No 1 cylinder's beginning of injection
(3)-
(4)-
----------
----------
a=(5deg)
Have questions with 106672-3291?
Group cross 106672-3291 ZEXEL
Hino
106672-3291
9 400 617 079
220005340C
INJECTION-PUMP ASSEMBLY
K13C
K13C