106672-3291 ZEXEL 9 400 617 079 BOSCH INJECTION-PUMP ASSEMBLY 9400617079 1066723291 220005340c


106672-3291 INJECTION-PUMP ASSEMBLY
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Information injection-pump assembly

BOSCH 9 400 617 079 9400617079
ZEXEL 106672-3291 1066723291
HINO 220005340C 220005340c

Service parts 106672-3291 INJECTION-PUMP ASSEMBLY:

1. _
2. FUEL INJECTION PUMP 106060-5981
3. GOVERNOR 105489-0651
4. SUPPLY PUMP 105237-1600
5. AUTOM. ADVANCE MECHANIS
6. COUPLING PLATE 105663-0420
7. COUPLING PLATE
8. _
9. _
10. NOZZLE AND HOLDER ASSY 105100-7350
11. Nozzle and Holder 236001751A
12. Open Pre:MPa(Kqf/cm2) 16.7(170)/23.5(240)
13. NOZZLE-HOLDER 105031-7200
14. NOZZLE 105015-7020
15. NOZZLE SET

Include in #1:

106672-3291 as INJECTION-PUMP ASSEMBLY

Cross reference number

BOSCH 9 400 617 079 9400617079
ZEXEL 106672-3291 1066723291
HINO 220005340C 220005340c


Zexel num
Bosch num
Firm num
Name
106672-3291 
9 400 617 079 
220005340C  HINO
INJECTION-PUMP ASSEMBLY
K13C K

Calibration Data:

Adjustment conditions
Test oil
1404 Test oil
  ISO4113 or {SAEJ967d}
Test oil temperature degC   40 40 45
Nozzle and nozzle holder   105780-8140
Bosch type code   EF8511/9A
Nozzle   105780-0000
Bosch type code   DN12SD12T
Nozzle holder   105780-2080
Bosch type code   EF8511/9
Opening pressure MPa   17.2
Opening pressure kgf/cm2   175
Injection pipe
Outer diameter - inner diameter - length (mm)
mm   8-3-600
Overflow valve   134424-1720
Overflow valve opening pressure kPa   162 147 177
Overflow valve opening pressure kgf/cm2   1.65 1.5 1.8
Tester oil delivery pressure kPa   157 157 157
Tester oil delivery pressure kgf/cm2   1.6 1.6 1.6
Direction of rotation (viewed from drive side)
Left
  L
Injection timing adjustment
Direction of rotation (viewed from drive side)
Left
  L
Injection order   1-4-2-6- 3-5
Pre-stroke mm   4.4 4.34 4.4
Beginning of injection position
Drive side
  NO.1
Difference between angles 1
Cal 1-4
deg.   60 59.75 60.25
Difference between angles 2
Cyl.1-2
deg.   120 119.75 120.25
Difference between angles 3
Cal 1-6
deg.   180 179.75 180.25
Difference between angles 4
Cal 1-3
deg.   240 239.75 240.25
Difference between angles 5
Cal 1-5
deg.   300 299.75 300.25
Injection quantity adjustment
Adjusting point   A
Rack position   9.2
Pump speed r/min   650 650 650
Average injection quantity mm3/st.   183.2 181.2 185.2
Max. variation between cylinders %   0 -2 2
Basic   *
Fixing the lever   *
Boost pressure kPa   32 32
Boost pressure mmHg   240 240
Injection quantity adjustment_02
Adjusting point   B
Rack position   9.3
Pump speed r/min   1000 1000 1000
Average injection quantity mm3/st.   191.5 188.5 194.5
Max. variation between cylinders %   0 -5 5
Fixing the lever   *
Boost pressure kPa   32 32
Boost pressure mmHg   240 240
Injection quantity adjustment_03
Adjusting point   C
Rack position   8.4
Pump speed r/min   1075 1075 1075
Average injection quantity mm3/st.   169.5 163.5 175.5
Fixing the lever   *
Boost pressure kPa   32 32
Boost pressure mmHg   240 240
Injection quantity adjustment_04
Adjusting point   E
Rack position   4.3+-0.5
Pump speed r/min   225 225 225
Average injection quantity mm3/st.   9.4 6.4 12.4
Max. variation between cylinders %   0 -15 15
Fixing the rack   *
Boost pressure kPa   0 0 0
Boost pressure mmHg   0 0 0
Injection quantity adjustment_05
Adjusting point   F
Rack position   7
Pump speed r/min   400 400 400
Average injection quantity mm3/st.   128 126 130
Fixing the lever   *
Boost pressure kPa   0 0 0
Boost pressure mmHg   0 0 0
Boost compensator adjustment
Pump speed r/min   650 650 650
Rack position   7
Boost pressure kPa   3.3 3.3 5.3
Boost pressure mmHg   25 25 40
Boost compensator adjustment_02
Pump speed r/min   650 650 650
Rack position   9.2
Boost pressure kPa   18.7 18.7 18.7
Boost pressure mmHg   140 140 140

Test data Ex:

Governor adjustment

Test data 106672-3291
N:Pump speed R:Rack position (mm) (1)Lever ratio: RT (2)Target shim dimension: TH (3)RACK LIMIT (4)Set idle at delivery (5)Damper spring setting: DL (6)Perform governor adjustment at an ambient temperature of at least 15 deg C (boost compensator start spring is shape memory alloy).
----------
RT=0.8 TH=2.4mm DL=3.8-0.2mm
----------

Speed control lever angle

Test data 106672-3291
F:Full speed
----------

----------
a=17deg+-5deg

0000000901

Test data 106672-3291
F:Full load I:Idle (1)R = aa (2)Point E setting (3)At delivery
----------
aa=45mm
----------
a=25deg+-5deg b=46deg+-3deg c=48deg+-5deg

Stop lever angle

Test data 106672-3291
N:Pump normal S:Stop the pump.
----------

----------
a=40deg+-5deg b=50deg+-5deg

0000001501 RACK SENSOR

Test data 106672-3291
(VR) measurement voltage (I) Part number of the control unit (G) Apply red paint. (H): End surface of the pump 1. Rack limit adjustment (1)Mount the joint (B). (2)Select the shim (D) so that the rack limit's rack position is obtained at that time. (3)Install the rod (E) to the block (C). The distance between the pump end face and the rod (E) at rack limit must be L. 2. Rack sensor adjustment (-0020) (1)Screw in the bobbin (A) until it contacts the joint (B). (2)Fix the speed control lever at the full side. (3)Set at speed N. (4)Adjust the depth that the bobbin (A) is screwed in so that the control unit's rack sensor output voltage is VR+-0.01 (V), then tighten the nut (F). (If equipped with a boost compensator, perform with boost pressure applied.) (5)Adjust the bobbin (A) so that the rack sensor's output voltage is VR+-0.01. (6)Apply G at two places. Connecting part between the joint (B) and the nut (F) Connecting part between the joint (B) and the end surface of the pump (H)
----------
L=38-0.2mm N=950r/min Ra=9.3mm
----------

Timing setting

Test data 106672-3291
(1)Pump vertical direction (2)Coupling's key groove position at No 1 cylinder's beginning of injection (3)- (4)-
----------

----------
a=(5deg)




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Hino 

 
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106672-3291  
9 400 617 079 
220005340C 
INJECTION-PUMP ASSEMBLY
K13C
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