106672-3282 ZEXEL 9 400 617 078 BOSCH INJECTION-PUMP ASSEMBLY 9400617078 1066723282 220005222a


106672-3282 INJECTION-PUMP ASSEMBLY
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Information injection-pump assembly

BOSCH 9 400 617 078 9400617078
ZEXEL 106672-3282 1066723282
HINO 220005222A 220005222a

Cross reference number

BOSCH 9 400 617 078 9400617078
ZEXEL 106672-3282 1066723282
HINO 220005222A 220005222a


Zexel num
Bosch num
Firm num
Name
106672-3282 
9 400 617 078 
220005222A  HINO
INJECTION-PUMP ASSEMBLY
EP1 K
106672-3282 
9 400 617 078 
S220005222A  HINO
INJECTION-PUMP ASSEMBLY
EP1 A K

Calibration Data:

Adjustment conditions
Test oil
1404 Test oil
  ISO4113 or {SAEJ967d}
Test oil temperature degC   40 40 45
Nozzle and nozzle holder   105780-8140
Bosch type code   EF8511/9A
Nozzle   105780-0000
Bosch type code   DN12SD12T
Nozzle holder   105780-2080
Bosch type code   EF8511/9
Opening pressure MPa   17.2
Opening pressure kgf/cm2   175
Injection pipe
Outer diameter - inner diameter - length (mm)
mm   8-3-600
Overflow valve (drive side)   134424-1420
Overflow valve opening pressure (drive side) kPa   162 147 177
Overflow valve opening pressure (drive side) kgf/cm2   1.65 1.5 1.8
Overflow valve (governor side)   134424-1720
Overflow valve opening pressure (governor side) kPa   162 147 177
Overflow valve opening pressure (governor side) kgf/cm2   1.65 1.5 1.8
Tester oil delivery pressure kPa   157 157 157
Tester oil delivery pressure kgf/cm2   1.6 1.6 1.6
Direction of rotation (viewed from drive side)
Right
  R
Injection timing adjustment
Direction of rotation (viewed from drive side)
Right
  R
Injection order   1-4-2-6- 3-5
Pre-stroke mm   4.5 4.44 4.5
Beginning of injection position
Drive side
  NO.1
Difference between angles 1
Cal 1-4
deg.   60 59.75 60.25
Difference between angles 2
Cyl.1-2
deg.   120 119.75 120.25
Difference between angles 3
Cal 1-6
deg.   180 179.75 180.25
Difference between angles 4
Cal 1-3
deg.   240 239.75 240.25
Difference between angles 5
Cal 1-5
deg.   300 299.75 300.25
Injection quantity adjustment
Adjusting point   A
Rack position   8.4
Pump speed r/min   700 700 700
Average injection quantity mm3/st.   146.7 144.7 148.7
Max. variation between cylinders %   0 -2 2
Basic   *
Fixing the lever   *
Boost pressure kPa   32 32
Boost pressure mmHg   240 240
Injection quantity adjustment_02
Adjusting point   C
Rack position   8.2
Pump speed r/min   1075 1075 1075
Average injection quantity mm3/st.   141.1 135.1 147.1
Max. variation between cylinders %   0 -5 5
Fixing the lever   *
Boost pressure kPa   32 32
Boost pressure mmHg   240 240
Injection quantity adjustment_03
Adjusting point   D
Rack position   7.7
Pump speed r/min   1200 1200 1200
Average injection quantity mm3/st.   131 126 136
Max. variation between cylinders %   0 -5 5
Fixing the lever   *
Boost pressure kPa   32 32
Boost pressure mmHg   240 240
Injection quantity adjustment_04
Adjusting point   E
Rack position   9.8+-0.5
Pump speed r/min   300 300 300
Average injection quantity mm3/st.   180.6 177.6 183.6
Fixing the lever   *
Boost pressure kPa   32 32
Boost pressure mmHg   240 240
Injection quantity adjustment_05
Adjusting point   G
Rack position   6.3
Pump speed r/min   400 400 400
Average injection quantity mm3/st.   72.9 70.9 74.9
Fixing the lever   *
Boost pressure kPa   0 0 0
Boost pressure mmHg   0 0 0
Injection quantity adjustment_06
Adjusting point   H
Rack position   -
Pump speed r/min   100 100 100
Average injection quantity mm3/st.   110 110
Fixing the lever   *
Boost pressure kPa   0 0 0
Boost pressure mmHg   0 0 0
Injection quantity adjustment_07
Adjusting point   I
Rack position   4.6+-0.5
Pump speed r/min   225 225 225
Average injection quantity mm3/st.   8.4 5.4 11.4
Max. variation between cylinders %   0 -15 15
Fixing the rack   *
Boost pressure kPa   0 0 0
Boost pressure mmHg   0 0 0
Boost compensator adjustment
Pump speed r/min   700 700 700
Rack position   6.3
Boost pressure kPa   3.3 3.3 5.3
Boost pressure mmHg   25 25 40
Boost compensator adjustment_02
Pump speed r/min   700 700 700
Rack position   8.4
Boost pressure kPa   18.7 18.7 18.7
Boost pressure mmHg   140 140 140

Test data Ex:

Governor adjustment

Test data 106672-3282
N:Pump speed R:Rack position (mm) (1)RACK LIMIT (2)Set idle at delivery (3)Damper spring setting: DL (4)Rack difference between N = N1 and N = N2
----------
DL=4.4-0.2mm N1=1075r/min N2=700r/min
----------

Speed control lever angle

Test data 106672-3282
F:Full speed
----------

----------
a=6deg+-5deg

0000000901

Test data 106672-3282
F:Full load I:Idle (1)Set point I (2)At delivery
----------

----------
a=25deg+-5deg b=39deg+-3deg c=41.5deg+-5deg

Stop lever angle

Test data 106672-3282
N:Engine manufacturer's normal use S:Stop the pump. (1)Rack position = aa (2)Rack position bb (3)Free (at delivery) (4)Set the stopper bolt (apply red paint).
----------
aa=12mm bb=2.5-0.5mm
----------
a=40deg+-5deg b=30deg+-5deg c=(50deg)

0000001501 RACK SENSOR

Test data 106672-3282
R:Rack position (mm) V:Voltage (V) After installing the rack sensor, confirm the output value (VR).
----------
N1=700r/min Ra=8.4mm VR=1.7+-0.01V
----------

0000001601 Q ADJUSTMENT PIPING

Test data 106672-3282
Tester fuel pipe A (B) branch piping Fuel inlet C (D) Overflow valve Piping at standard injection quantity adjustment 1. Because the pump gallery is divided into two, be careful of the fuel piping at adjustment.
----------

----------

Timing setting

Test data 106672-3282
(1)Pump vertical direction (2)Coupling's key groove position at No 1 cylinder's beginning of injection (3)- (4)-
----------

----------
a=(0deg)




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106672-3282  
9 400 617 078 
220005222A 
INJECTION-PUMP ASSEMBLY
EP1
106672-3282  
9 400 617 078 
S220005222A 
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EP1
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