106671-8823 ZEXEL 9 400 617 022 BOSCH INJECTION-PUMP ASSEMBLY 9400617022 1066718823 220009170c

Information Cross number Calibration Data Calibration Data Ex

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Information injection-pump assembly

BOSCH 9 400 617 022 9400617022

ZEXEL 106671-8823 1066718823

HINO 220009170C 220009170c

Service parts 106671-8823 INJECTION-PUMP ASSEMBLY:

1. _

2. FUEL INJECTION PUMP 106067-1670

3. GOVERNOR 105488-2231

4. SUPPLY PUMP 105237-5220

5. AUTOM. ADVANCE MECHANIS 105681-5460

6. COUPLING PLATE 105663-0620

7. COUPLING PLATE

8. _

9. _

10. NOZZLE AND HOLDER ASSY 105101-7366

11. Nozzle and Holder 23600-2412E

12. Open Pre:MPa(Kqf/cm2) 16.7{170}/23.5{240}

13. NOZZLE-HOLDER 105030-3482

14. NOZZLE

15. NOZZLE SET 105019-0161

Include in #1:

106671-8823 as INJECTION-PUMP ASSEMBLY

Cross reference number

BOSCH 9 400 617 022 9400617022

ZEXEL 106671-8823 1066718823

HINO 220009170C 220009170c

Zexel num

Bosch num

Firm num

Name

106671-8823

9 400 617 022

220009170C HINO

INJECTION-PUMP ASSEMBLY
K13C-TL K 14CA INJECTION PUMP ASSY PE6P,6PD PE

Calibration Data:

Adjustment conditions

Test oil
1404 Test oil ISO4113 or {SAEJ967d}

Test oil temperature degC 40 40 45

Nozzle and nozzle holder 105780-8140

Bosch type code EF8511/9A

Nozzle 105780-0000

Bosch type code DN12SD12T

Nozzle holder 105780-2080

Bosch type code EF8511/9

Opening pressure MPa 17.2

Opening pressure kgf/cm2 175

Injection pipe
Outer diameter - inner diameter - length (mm) mm 8-3-600

Overflow valve 134424-4420

Overflow valve opening pressure kPa 162 147 177

Overflow valve opening pressure kgf/cm2 1.65 1.5 1.8

Tester oil delivery pressure kPa 157 157 157

Tester oil delivery pressure kgf/cm2 1.6 1.6 1.6

Direction of rotation (viewed from drive side)
Left L

Injection timing adjustment

Direction of rotation (viewed from drive side)
Left L

Injection order 1-4-2-6- 3-5

Pre-stroke mm 3.9 3.84 3.9

Beginning of injection position
Drive side NO.1

Difference between angles 1
Cal 1-4 deg. 60 59.75 60.25

Difference between angles 2
Cyl.1-2 deg. 120 119.75 120.25

Difference between angles 3
Cal 1-6 deg. 180 179.75 180.25

Difference between angles 4
Cal 1-3 deg. 240 239.75 240.25

Difference between angles 5
Cal 1-5 deg. 300 299.75 300.25

Injection quantity adjustment

Adjusting point A

Rack position 10.6

Pump speed r/min 550 550 550

Average injection quantity mm3/st. 209 207 211

Max. variation between cylinders % 0 -2 2

Basic *

Fixing the lever *

Boost pressure kPa 60 60

Boost pressure mmHg 450 450

Injection quantity adjustment_02

Adjusting point B

Rack position 9.95

Pump speed r/min 1000 1000 1000

Average injection quantity mm3/st. 185 182 188

Max. variation between cylinders % 0 -5 5

Fixing the lever *

Boost pressure kPa 60 60

Boost pressure mmHg 450 450

Injection quantity adjustment_03

Adjusting point D

Rack position 3.5+-0.5

Pump speed r/min 250 250 250

Average injection quantity mm3/st. 10.5 7.5 13.5

Max. variation between cylinders % 0 -15 15

Fixing the rack *

Boost pressure kPa 0 0 0

Boost pressure mmHg 0 0 0

Injection quantity adjustment_04

Adjusting point E

Rack position -

Pump speed r/min 100 100 100

Average injection quantity mm3/st. 225 220 230

Fixing the lever *

Boost pressure kPa 60 60

Boost pressure mmHg 450 450

Rack limit *

Boost compensator adjustment

Pump speed r/min 550 550 550

Rack position (7.7)

Boost pressure kPa 12 12 14

Boost pressure mmHg 90 90 105

Boost compensator adjustment_02

Pump speed r/min 550 550 550

Rack position 10.6

Boost pressure kPa 46.7 46.7 46.7

Boost pressure mmHg 350 350 350

Timer adjustment

Pump speed r/min 700--

Advance angle deg. 0 0 0

Remarks
Start

Timer adjustment_02

Pump speed r/min 650

Advance angle deg. 0.5

Timer adjustment_03

Pump speed r/min 1000

Advance angle deg. 4 3.7 4.3

Remarks
Finish

Test data Ex:

Governor adjustment

N:Pump speed R:Rack position (mm) (1)Tolerance for racks not indicated: +-0.05mm. (2)Stop lever setting: R1 (3)RACK LIMIT (4)Boost compensator stroke: BCL (5)Damper spring setting
----------
R1=(11.7)+0.5mm BCL=(2.9)mm
----------

Speed control lever angle

F:Full speed
----------

----------
a=11deg+-5deg

0000000901

F:Full load I:Idle (1)Stopper bolt setting (2)Use the hole at R = aa
----------
aa=45mm
----------
a=25deg+-5deg b=37deg+-3deg

Stop lever angle

N:Pump normal S:Stop the pump. (1)Use the hole at R = aa (2)Set the rack position at bb before adjusting the governor (3)Set the stopper screw. (After setting, apply red paint.)
----------
aa=36mm bb=(11.7)+0.5mm
----------
a=35deg+-5deg b=40deg+-5deg