106671-8881 ZEXEL INJECTION-PUMP ASSEMBLY Calibration Data 1066718881 220801722a


106671-8881 INJECTION-PUMP ASSEMBLY
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Information injection-pump assembly

ZEXEL 106671-8881 1066718881
HINO 220801722A 220801722a

Cross reference number

ZEXEL 106671-8881 1066718881
HINO 220801722A 220801722a


Zexel num
Bosch num
Firm num
Name
106671-8881 
106671-8882 
 
220801722A  HINO
INJECTION-PUMP ASSEMBLY
K13C-TK * K

Calibration Data:

Adjustment conditions
Test oil
1404 Test oil
  ISO4113 or {SAEJ967d}
Test oil temperature degC   40 40 45
Nozzle and nozzle holder   105780-8140
Bosch type code   EF8511/9A
Nozzle   105780-0000
Bosch type code   DN12SD12T
Nozzle holder   105780-2080
Bosch type code   EF8511/9
Opening pressure MPa   17.2
Opening pressure kgf/cm2   175
Injection pipe
Outer diameter - inner diameter - length (mm)
mm   8-3-600
Overflow valve   134424-4420
Overflow valve opening pressure kPa   162 147 177
Overflow valve opening pressure kgf/cm2   1.65 1.5 1.8
Tester oil delivery pressure kPa   157 157 157
Tester oil delivery pressure kgf/cm2   1.6 1.6 1.6
Direction of rotation (viewed from drive side)
Left
  L
Injection timing adjustment
Direction of rotation (viewed from drive side)
Left
  L
Injection order   1-4-2-6- 3-5
Pre-stroke mm   3.9 3.84 3.9
Beginning of injection position
Drive side
  NO.1
Difference between angles 1
Cal 1-4
deg.   60 59.75 60.25
Difference between angles 2
Cyl.1-2
deg.   120 119.75 120.25
Difference between angles 3
Cal 1-6
deg.   180 179.75 180.25
Difference between angles 4
Cal 1-3
deg.   240 239.75 240.25
Difference between angles 5
Cal 1-5
deg.   300 299.75 300.25
Injection quantity adjustment
Adjusting point   A
Rack position   9.9
Pump speed r/min   550 550 550
Average injection quantity mm3/st.   189.5 187.5 191.5
Max. variation between cylinders %   0 -2 2
Basic   *
Fixing the lever   *
Boost pressure kPa   53.3 53.3
Boost pressure mmHg   400 400
Injection quantity adjustment_02
Adjusting point   B
Rack position   9.45
Pump speed r/min   1000 1000 1000
Average injection quantity mm3/st.   169.5 166.5 172.5
Max. variation between cylinders %   0 -5 5
Fixing the lever   *
Boost pressure kPa   53.3 53.3
Boost pressure mmHg   400 400
Injection quantity adjustment_03
Adjusting point   D
Rack position   3.5+-0.5
Pump speed r/min   250 250 250
Average injection quantity mm3/st.   10.5 7.5 13.5
Max. variation between cylinders %   0 -15 15
Fixing the rack   *
Boost pressure kPa   0 0 0
Boost pressure mmHg   0 0 0
Injection quantity adjustment_04
Adjusting point   E
Rack position   -
Pump speed r/min   100 100 100
Average injection quantity mm3/st.   200 195 205
Fixing the lever   *
Boost pressure kPa   53.3 53.3
Boost pressure mmHg   400 400
Rack limit   *
Injection quantity adjustment_05
Adjusting point   H
Rack position   -
Pump speed r/min   100 100 100
Average injection quantity mm3/st.   110 110
Fixing the lever   *
Boost pressure kPa   0 0 0
Boost pressure mmHg   0 0 0
Boost compensator adjustment
Pump speed r/min   550 550 550
Rack position   (7.8)
Boost pressure kPa   13.3 13.3 15.3
Boost pressure mmHg   100 100 115
Boost compensator adjustment_02
Pump speed r/min   550 550 550
Rack position   9.9
Boost pressure kPa   40 40 40
Boost pressure mmHg   300 300 300
Timer adjustment
Pump speed r/min   700--
Advance angle deg.   0 0 0
Remarks
Start
 
Timer adjustment_02
Pump speed r/min   650
Advance angle deg.   0.5
Timer adjustment_03
Pump speed r/min   1000
Advance angle deg.   4 3.7 4.3
Remarks
Finish
 

Test data Ex:

Governor adjustment

Test data 106671-8881
N:Pump speed R:Rack position (mm) (1)Tolerance for racks not indicated: +-0.05mm. (2)Stop lever setting: R1 (3)RACK LIMIT (4)Boost compensator stroke: BCL (5)Damper spring setting (6)Variable speed specification: idling adjustment (7)Main spring setting
----------
R1=(12.1)+0.5mm BCL=(2.1)mm
----------

Speed control lever angle

Test data 106671-8881
F:Full speed I:Idle (1)Stopper bolt setting (2)Use the hole at R = aa (3)Stopper bolt setting
----------
aa=130mm
----------
a=(1deg)+-5deg b=(13deg)+-5deg

0000000901

Test data 106671-8881
F:Full load I:Idle (1)Stopper bolt setting (2)Use the hole at R = aa
----------
aa=50mm
----------
a=25deg+-5deg b=34.5deg+-3deg

Stop lever angle

Test data 106671-8881
N:Pump normal S:Stop the pump. (1)Use the hole at R = aa (2)Set the rack position at bb before adjusting the governor (3)Set the stopper screw. (After setting, apply red paint.)
----------
aa=36mm bb=(12.1)+0.5mm
----------
a=35deg+-5deg b=39deg+-5deg

0000001201

Test data 106671-8881
(1)Minimum - maximum speed specification (2)Variable speed specification (3)Use the hole at R = aa
----------
aa=112mm
----------
a=(18.5deg)+-5deg b=(16.5deg)

0000001501 LEVER

Test data 106671-8881
2-stage changeover lever adjustment (A) Speed lever (B) Load lever (C) 2-stage changeover lever (D) Link (E) Bolt (G) Variable speed specifications (H) Minimum maximum speed specifications F:Full speed I:Idle 1. Minimum-maximum speed specification adjustment (when running) (1)After completing governor adjustment, hold the 2-stage changeover lever (C) so that the speed lever (A) contacts the full speed stopper. (2)In this condition, the load lever is held in the idle position. (3)Adjust bolt (E) so that the clearance between the pin underneath lever (C) and the end of the long groove in link (D) is L. (4)Lock using the nut. 2. Variable speed specification adjustment (at operation) (1)Hold the 2-stage changeover lever (C) so that the load lever (B) contacts the full load stopper. (When the load lever is equipped with a cancel mechanism, move it so that it contacts the stopper without canceling.) (2)In this condition, confirm that the speed lever (A) moves from idle to full speed.
----------

----------

0000001601 ACS

Test data 106671-8881
(A) Set screw 1. Aneroid compensator unit adjustment Screw in (A) to obtain L1. 2. Adjustment following governor installation (1)Set the speed of the pump to N1 r/min and fix the control lever at the full set position. (2)Screw in the aneroid compensator to obtain the performance shown in the graph above.
----------
N1=1000r/min L1=0.1~0.5mm
----------
R1=9.45mm R2=8.7mm P1=(84.2)kPa((632)mmHg) P2=64+-0.7kPa(480+-5mmHg) Q1=169.5+-3cm3/1000st Q2=(146)+-3cm3/1000st

Timing setting

Test data 106671-8881
(1)Pump vertical direction (2)Coupling's key groove position at No 1 cylinder's beginning of injection (3)- (4)-
----------

----------
a=(0deg)




Have questions with 106671-8881?





Group cross 106671-8881 ZEXEL

Hino 

 
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106671-8881  

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