106671-8801 ZEXEL 9 400 610 894 BOSCH INJECTION-PUMP ASSEMBLY 9400610894 1066718801 220009111a


106671-8801 INJECTION-PUMP ASSEMBLY
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Information injection-pump assembly

BOSCH 9 400 610 894 9400610894
ZEXEL 106671-8801 1066718801
HINO 220009111A 220009111a

Service parts 106671-8801 INJECTION-PUMP ASSEMBLY:

1. _
2. FUEL INJECTION PUMP 106067-0291
3. GOVERNOR 105488-2211
4. SUPPLY PUMP 105237-5040
5. AUTOM. ADVANCE MECHANIS 105681-5500
6. COUPLING PLATE 105663-0620
7. COUPLING PLATE
8. _
9. _
10. NOZZLE AND HOLDER ASSY 105101-7366
11. Nozzle and Holder 23600-2412E
12. Open Pre:MPa(Kqf/cm2) 16.7{170}/23.5{240}
13. NOZZLE-HOLDER 105030-3482
14. NOZZLE
15. NOZZLE SET 105019-0161

Include in #1:

106671-8801 as INJECTION-PUMP ASSEMBLY

Cross reference number

BOSCH 9 400 610 894 9400610894
ZEXEL 106671-8801 1066718801
HINO 220009111A 220009111a


Zexel num
Bosch num
Firm num
Name
106671-8801 
106671-8802 
9 400 610 894 
220009111A  HINO
INJECTION-PUMP ASSEMBLY
K13C-TK * K

Calibration Data:

Adjustment conditions
Test oil
1404 Test oil
  ISO4113 or {SAEJ967d}
Test oil temperature degC   40 40 45
Nozzle and nozzle holder   105780-8140
Bosch type code   EF8511/9A
Nozzle   105780-0000
Bosch type code   DN12SD12T
Nozzle holder   105780-2080
Bosch type code   EF8511/9
Opening pressure MPa   17.2
Opening pressure kgf/cm2   175
Injection pipe
Outer diameter - inner diameter - length (mm)
mm   8-3-600
Overflow valve   134424-4420
Overflow valve opening pressure kPa   162 147 177
Overflow valve opening pressure kgf/cm2   1.65 1.5 1.8
Tester oil delivery pressure kPa   157 157 157
Tester oil delivery pressure kgf/cm2   1.6 1.6 1.6
Direction of rotation (viewed from drive side)
Left
  L
Injection timing adjustment
Direction of rotation (viewed from drive side)
Left
  L
Injection order   1-4-2-6- 3-5
Pre-stroke mm   3.9 3.84 3.9
Beginning of injection position
Drive side
  NO.1
Difference between angles 1
Cal 1-4
deg.   60 59.75 60.25
Difference between angles 2
Cyl.1-2
deg.   120 119.75 120.25
Difference between angles 3
Cal 1-6
deg.   180 179.75 180.25
Difference between angles 4
Cal 1-3
deg.   240 239.75 240.25
Difference between angles 5
Cal 1-5
deg.   300 299.75 300.25
Injection quantity adjustment
Adjusting point   A
Rack position   9.9
Pump speed r/min   550 550 550
Average injection quantity mm3/st.   189.5 187.5 191.5
Max. variation between cylinders %   0 -2 2
Basic   *
Fixing the lever   *
Boost pressure kPa   53.3 53.3
Boost pressure mmHg   400 400
Injection quantity adjustment_02
Adjusting point   B
Rack position   9.45
Pump speed r/min   1000 1000 1000
Average injection quantity mm3/st.   169.5 166.5 172.5
Max. variation between cylinders %   0 -5 5
Fixing the lever   *
Boost pressure kPa   53.3 53.3
Boost pressure mmHg   400 400
Injection quantity adjustment_03
Adjusting point   D
Rack position   3.5+-0.5
Pump speed r/min   250 250 250
Average injection quantity mm3/st.   10.5 7.5 13.5
Max. variation between cylinders %   0 -15 15
Fixing the rack   *
Boost pressure kPa   0 0 0
Boost pressure mmHg   0 0 0
Injection quantity adjustment_04
Adjusting point   E
Rack position   -
Pump speed r/min   100 100 100
Average injection quantity mm3/st.   200 195 205
Fixing the lever   *
Boost pressure kPa   53.3 53.3
Boost pressure mmHg   400 400
Rack limit   *
Injection quantity adjustment_05
Adjusting point   H
Rack position   -
Pump speed r/min   100 100 100
Average injection quantity mm3/st.   110 110
Fixing the lever   *
Boost pressure kPa   0 0 0
Boost pressure mmHg   0 0 0
Boost compensator adjustment
Pump speed r/min   550 550 550
Rack position   (7.8)
Boost pressure kPa   13.3 13.3 15.3
Boost pressure mmHg   100 100 115
Boost compensator adjustment_02
Pump speed r/min   550 550 550
Rack position   9.9
Boost pressure kPa   40 40 40
Boost pressure mmHg   300 300 300
Timer adjustment
Pump speed r/min   700--
Advance angle deg.   0 0 0
Remarks
Start
 
Timer adjustment_02
Pump speed r/min   650
Advance angle deg.   0.5
Timer adjustment_03
Pump speed r/min   1000
Advance angle deg.   4 3.7 4.3
Remarks
Finish
 

Test data Ex:

Governor adjustment

Test data 106671-8801
N:Pump speed R:Rack position (mm) (1)Lever ratio: RT (2)Target shim dimension: TH (3)Tolerance for racks not indicated: +-0.05mm. (4)Stop lever setting: R1 (5)RACK LIMIT (6)Boost compensator stroke: BCL (7)Damper spring setting
----------
RT=1 TH=2.3mm R1=(12.1)+0.5mm BCL=(2.1)mm
----------

Speed control lever angle

Test data 106671-8801
F:Full speed
----------

----------
a=12.5deg+-5deg

0000000901

Test data 106671-8801
F:Full load I:Idle (1)Stopper bolt setting (2)Use the hole at R = aa
----------
aa=50mm
----------
a=25deg+-5deg b=34.5deg+-3deg

Stop lever angle

Test data 106671-8801
N:Pump normal S:Stop the pump. (1)Use the hole at R = aa (2)Set the rack position at bb before adjusting the governor (3)Set the stopper screw. (After setting, apply red paint.)
----------
aa=36mm bb=(12.1)+0.5mm
----------
a=35deg+-5deg b=39deg+-5deg

0000001501 ACS

Test data 106671-8801
(A) Set screw 1. Aneroid compensator unit adjustment Screw in (A) to obtain L1. 2. Adjustment following governor installation (1)Set the speed of the pump to N1 r/min and fix the control lever at the full set position. (2)Screw in the aneroid compensator to obtain the performance shown in the graph above.
----------
N1=1000r/min L1=(0.1~0.5)mm
----------
R1=9.45mm R2=- P1=52+-0.7kPa(390+-5mmHg) P2=- Q1=169.5+-3cm3/1000st Q2=-

Timing setting

Test data 106671-8801
(1)Pump vertical direction (2)Coupling's key groove position at No 1 cylinder's beginning of injection (3)- (4)-
----------

----------
a=(0deg)




Have questions with 106671-8801?





Group cross 106671-8801 ZEXEL

Hino 

 
220009110B 
INJECTION-PUMP ASSEMBLY
K13C-TK
 
220009110A 
INJECTION-PUMP ASSEMBLY
K13C-TK
106671-8801  

106671-8802 
9 400 610 894 
220009111A 
INJECTION-PUMP ASSEMBLY
K13C-TK
9 400 617 020 
220009112A 
INJECTION-PUMP ASSEMBLY
K13C-TK
 
220009140B 
INJECTION-PUMP ASSEMBLY
K13C-TL
9 400 617 021 
220009141A 
INJECTION-PUMP ASSEMBLY
K13C-TL
 
 
INJECTION-PUMP ASSEMBLY

Hino 

 
220009170A 
INJECTION-PUMP ASSEMBLY
K13C-TL
 
220009170B 
INJECTION-PUMP ASSEMBLY
K13C-TL
9 400 617 022 
220009170C 
INJECTION-PUMP ASSEMBLY
K13C-TL
 
220801710A 
INJECTION-PUMP ASSEMBLY
K-3
 
220801710B 
INJECTION-PUMP ASSEMBLY
K13C-TL
9 400 617 023 
220801710C 
INJECTION-PUMP ASSEMBLY
K13C-TL
 
220009180A 
INJECTION-PUMP ASSEMBLY
K13D
9 400 610 895 
220009181A 
INJECTION-PUMP ASSEMBLY
K13D
 
220009190A 
INJECTION-PUMP ASSEMBLY
K13D
 
220009191A 
INJECTION-PUMP ASSEMBLY
K13D
9 400 617 024 
220009192A 
INJECTION-PUMP ASSEMBLY
K13D
 
220204520A 
INJECTION-PUMP ASSEMBLY
EK100
 
220204521A 
INJECTION-PUMP ASSEMBLY
K13D
9 400 610 896 
 
INJECTION-PUMP ASSEMBLY

Hino 

9 400 617 025 
220204521B 
INJECTION-PUMP ASSEMBLY
K13D
9 400 617 026 
220009290A 
INJECTION-PUMP ASSEMBLY
K13U
 
220801721A 
INJECTION-PUMP ASSEMBLY
K13C-TK
 
220801722A 
INJECTION-PUMP ASSEMBLY
K13C-TK
9 400 617 027 
220801722B 
INJECTION-PUMP ASSEMBLY
K13C-TK
9 400 617 028 
220801731A 
INJECTION-PUMP ASSEMBLY
K13C-TL
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