106671-8470 ZEXEL INJECTION-PUMP ASSEMBLY Calibration Data 1066718470 220203860a


106671-8470 INJECTION-PUMP ASSEMBLY
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Information injection-pump assembly

ZEXEL 106671-8470 1066718470
HINO 220203860A 220203860a

Cross reference number

ZEXEL 106671-8470 1066718470
HINO 220203860A 220203860a


Zexel num
Bosch num
Firm num
Name
106671-8470 
106671-8471 
 
220203860A  HINO
INJECTION-PUMP ASSEMBLY
EP100-TI * K

Calibration Data:

Adjustment conditions
Test oil
1404 Test oil
  ISO4113 or {SAEJ967d}
Test oil temperature degC   40 40 45
Nozzle and nozzle holder   105780-8130
Bosch type code   EFEP215A
Nozzle   105780-0050
Bosch type code   DN6TD119NP1T
Nozzle holder   105780-2090
Bosch type code   EFEP215
Opening pressure MPa   17.2
Opening pressure kgf/cm2   175
Injection pipe
Outer diameter - inner diameter - length (mm)
mm   8-3-600
Overflow valve   134424-3620
Overflow valve opening pressure kPa   162 147 177
Overflow valve opening pressure kgf/cm2   1.65 1.5 1.8
Tester oil delivery pressure kPa   157 157 157
Tester oil delivery pressure kgf/cm2   1.6 1.6 1.6
Direction of rotation (viewed from drive side)
Right
  R
Injection timing adjustment
Direction of rotation (viewed from drive side)
Right
  R
Injection order   1-4-2-6- 3-5
Pre-stroke mm   4.5 4.44 4.5
Beginning of injection position
Drive side
  NO.1
Difference between angles 1
Cal 1-4
deg.   60 59.75 60.25
Difference between angles 2
Cyl.1-2
deg.   120 119.75 120.25
Difference between angles 3
Cal 1-6
deg.   180 179.75 180.25
Difference between angles 4
Cal 1-3
deg.   240 239.75 240.25
Difference between angles 5
Cal 1-5
deg.   300 299.75 300.25
Injection quantity adjustment
Adjusting point   A
Rack position   10.6
Pump speed r/min   1150 1150 1150
Average injection quantity mm3/st.   285.2 283.2 287.2
Max. variation between cylinders %   0 -2 2
Basic   *
Fixing the lever   *
Boost pressure kPa   56 56
Boost pressure mmHg   420 420
Injection quantity adjustment_02
Adjusting point   B
Rack position   4+-0.5
Pump speed r/min   300 300 300
Average injection quantity mm3/st.   13 10 16
Max. variation between cylinders %   0 -15 15
Fixing the rack   *
Boost pressure kPa   0 0 0
Boost pressure mmHg   0 0 0
Boost compensator adjustment
Pump speed r/min   500 500 500
Rack position   R1-4
Boost pressure kPa   21.3 18.6 24
Boost pressure mmHg   160 140 180
Boost compensator adjustment_02
Pump speed r/min   500 500 500
Rack position   R1(10.6)
Boost pressure kPa   42.7 36 49.4
Boost pressure mmHg   320 270 370
Timer adjustment
Pump speed r/min   975--
Advance angle deg.   0 0 0
Remarks
Start
 
Timer adjustment_02
Pump speed r/min   925
Advance angle deg.   0.3
Timer adjustment_03
Pump speed r/min   1150
Advance angle deg.   2.5 2 3
Remarks
Finish
 

Test data Ex:

Governor adjustment

Test data 106671-8470
N:Pump speed R:Rack position (mm) (1)Target notch: K (2)Boost compensator excessive fuel lever at operation: L1 (3)Boost compensator stroke (at N = N1) (4)Set idle sub-spring (5)Main spring setting
----------
K=7 L1=10.6+0.2mm N1=500r/min
----------

Speed control lever angle

Test data 106671-8470
F:Full speed I:Idle (1)Stopper bolt setting
----------

----------
a=6deg+-5deg b=30deg+-5deg

Stop lever angle

Test data 106671-8470
N:Pump normal S:Stop the pump. (1)Confirm that it returns to the non-injection position (N = aa).
----------
aa=300r/min
----------
a=53deg+-5deg b=53deg+-5deg c=49deg

0000001101

Test data 106671-8470
N:Normal B:When boosted (1)Rack position = aa
----------
aa=10.6+0.2mm
----------
a=(15deg) b=(15deg)

Timing setting

Test data 106671-8470
(1)Pump vertical direction (2)Coupling's key groove position at No 1 cylinder's beginning of injection (3)- (4)-
----------

----------
a=(50deg)




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