106671-8450 ZEXEL INJECTION-PUMP ASSEMBLY Calibration Data 1066718450 220007400a

Information Cross number Calibration Data Calibration Data Ex

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Information injection-pump assembly

ZEXEL 106671-8450 1066718450

HINO 220007400A 220007400a

Cross reference number

ZEXEL 106671-8450 1066718450

HINO 220007400A 220007400a

Zexel num

Bosch num

Firm num

Name

106671-8450
106671-8451

220007400A HINO

INJECTION-PUMP ASSEMBLY
K13U-A * K

Calibration Data:

Adjustment conditions

Test oil
1404 Test oil ISO4113 or {SAEJ967d}

Test oil temperature degC 40 40 45

Nozzle and nozzle holder 105780-8140

Bosch type code EF8511/9A

Nozzle 105780-0000

Bosch type code DN12SD12T

Nozzle holder 105780-2080

Bosch type code EF8511/9

Opening pressure MPa 17.2

Opening pressure kgf/cm2 175

Injection pipe
Outer diameter - inner diameter - length (mm) mm 8-3-600

Overflow valve 134424-1420

Overflow valve opening pressure kPa 162 147 177

Overflow valve opening pressure kgf/cm2 1.65 1.5 1.8

Tester oil delivery pressure kPa 157 157 157

Tester oil delivery pressure kgf/cm2 1.6 1.6 1.6

Direction of rotation (viewed from drive side)
Left L

Injection timing adjustment

Direction of rotation (viewed from drive side)
Left L

Injection order 1-4-2-6- 3-5

Pre-stroke mm 4.6 4.54 4.6

Beginning of injection position
Drive side NO.1

Difference between angles 1
Cal 1-4 deg. 60 59.75 60.25

Difference between angles 2
Cyl.1-2 deg. 120 119.75 120.25

Difference between angles 3
Cal 1-6 deg. 180 179.75 180.25

Difference between angles 4
Cal 1-3 deg. 240 239.75 240.25

Difference between angles 5
Cal 1-5 deg. 300 299.75 300.25

Injection quantity adjustment

Adjusting point A

Rack position 7.7

Pump speed r/min 700 700 700

Average injection quantity mm3/st. 153 151 155

Max. variation between cylinders % 0 -2 2

Basic *

Fixing the lever *

Injection quantity adjustment_02

Adjusting point B

Rack position 7.2

Pump speed r/min 500 500 500

Average injection quantity mm3/st. 144 141 147

Fixing the lever *

Injection quantity adjustment_03

Adjusting point C

Rack position 8

Pump speed r/min 1075 1075 1075

Average injection quantity mm3/st. 163.6 160.6 166.6

Fixing the lever *

Injection quantity adjustment_04

Adjusting point D

Rack position 3.6+-0.5

Pump speed r/min 225 225 225

Average injection quantity mm3/st. 10.5 7.5 13.5

Max. variation between cylinders % 0 -15 15

Fixing the rack *

Injection quantity adjustment_05

Adjusting point F

Rack position 8.9+-0.2

Pump speed r/min 100 100 100

Average injection quantity mm3/st. 160 160 200

Fixing the lever *

Timer adjustment

Pump speed r/min 695--

Advance angle deg. 0 0 0

Load 1/4

Remarks
Start

Timer adjustment_02

Pump speed r/min 645

Advance angle deg. 0.3

Load 1/4

Timer adjustment_03

Pump speed r/min 800

Advance angle deg. 1 0.7 1.3

Load 4/4

Timer adjustment_04

Pump speed r/min 860

Advance angle deg. 1 0.7 1.3

Load 3/4

Timer adjustment_05

Pump speed r/min 1075

Advance angle deg. 5.5 5.2 5.8

Load 4/4

Remarks
Finish

Test data Ex:

Governor adjustment

N:Pump speed R:Rack position (mm) (1)Tolerance for racks not indicated: +-0.05mm. (2)Set idle at point K (N = N1, R = R1) and confirm that the rack position does not exceed R2 at point J (N = N2). (3)Excess fuel setting for starting: SXL (4)Damper spring setting
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N1=325r/min R1=3.6mm N2=1100r/min R2=2.8mm SXL=8.2+-0.1mm
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Speed control lever angle

F:Full speed
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a=11.5deg+-5deg

0000000901

F:Full load I:Idle (1)Use the hole at R = aa (2)Stopper bolt setting
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aa=55mm
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a=21deg+-5deg b=36deg+-3deg

Stop lever angle

N:Pump normal S:Stop the pump.
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a=40deg+-5deg b=64deg+-5deg

0000001501 MICRO SWITCH

Adjustment of the micro-switch Adjust the bolt to obtain the following lever position when the micro-switch is ON. (1)Speed N1 (2)Rack position Ra
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N1=315r/min Ra=3.6+-0.1mm
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