106671-8492 ZEXEL INJECTION-PUMP ASSEMBLY Calibration Data 1066718492 220007602a


106671-8492 INJECTION-PUMP ASSEMBLY
Rating:
36
Buy INJECTION-PUMP ASSEMBLY 106671-8492 zexel genuine, new aftermarket engine parts with delivery

Information injection-pump assembly

ZEXEL 106671-8492 1066718492
HINO 220007602A 220007602a

Service parts 106671-8492 INJECTION-PUMP ASSEMBLY:

1. _
2. FUEL INJECTION PUMP 106061-7350
3. GOVERNOR 105488-1900
4. SUPPLY PUMP 105237-1600
5. AUTOM. ADVANCE MECHANIS 105681-5110
6. COUPLING PLATE 105663-0620
7. COUPLING PLATE
8. _
9. _
10. NOZZLE AND HOLDER ASSY 105101-5721
11. Nozzle and Holder 23600-1970B
12. Open Pre:MPa(Kqf/cm2) 21.6{220}
13. NOZZLE-HOLDER 105031-5470
14. NOZZLE 105015-7020
15. NOZZLE SET

Include in #1:

106671-8492 as INJECTION-PUMP ASSEMBLY

Cross reference number

ZEXEL 106671-8492 1066718492
HINO 220007602A 220007602a


Zexel num
Bosch num
Firm num
Name
106671-8492 
106671-8493 
 
220007602A  HINO
INJECTION-PUMP ASSEMBLY
K13C * K

Calibration Data:

Adjustment conditions
Test oil
1404 Test oil
  ISO4113 or {SAEJ967d}
Test oil temperature degC   40 40 45
Nozzle and nozzle holder   105780-8140
Bosch type code   EF8511/9A
Nozzle   105780-0000
Bosch type code   DN12SD12T
Nozzle holder   105780-2080
Bosch type code   EF8511/9
Opening pressure MPa   17.2
Opening pressure kgf/cm2   175
Injection pipe
Outer diameter - inner diameter - length (mm)
mm   8-3-600
Overflow valve   134424-4420
Overflow valve opening pressure kPa   162 147 177
Overflow valve opening pressure kgf/cm2   1.65 1.5 1.8
Tester oil delivery pressure kPa   157 157 157
Tester oil delivery pressure kgf/cm2   1.6 1.6 1.6
Direction of rotation (viewed from drive side)
Left
  L
Injection timing adjustment
Direction of rotation (viewed from drive side)
Left
  L
Injection order   1-4-2-6- 3-5
Pre-stroke mm   4.4 4.34 4.4
Beginning of injection position
Drive side
  NO.1
Difference between angles 1
Cal 1-4
deg.   60 59.75 60.25
Difference between angles 2
Cyl.1-2
deg.   120 119.75 120.25
Difference between angles 3
Cal 1-6
deg.   180 179.75 180.25
Difference between angles 4
Cal 1-3
deg.   240 239.75 240.25
Difference between angles 5
Cal 1-5
deg.   300 299.75 300.25
Injection quantity adjustment
Adjusting point   A
Rack position   9.2
Pump speed r/min   650 650 650
Average injection quantity mm3/st.   204.1 202.1 206.1
Max. variation between cylinders %   0 -2 2
Basic   *
Fixing the lever   *
Boost pressure kPa   36 36
Boost pressure mmHg   270 270
Injection quantity adjustment_02
Adjusting point   B
Rack position   9.2+-0.5
Pump speed r/min   1000 1000 1000
Average injection quantity mm3/st.   208.1 202.1 214.1
Max. variation between cylinders %   0 -5 5
Fixing the lever   *
Boost pressure kPa   36 36
Boost pressure mmHg   270 270
Injection quantity adjustment_03
Adjusting point   C
Rack position   -
Pump speed r/min   100 100 100
Average injection quantity mm3/st.   200 195 205
Fixing the lever   *
Boost pressure kPa   36 36
Boost pressure mmHg   270 270
Rack limit   *
Injection quantity adjustment_04
Adjusting point   D
Rack position   3.8+-0.5
Pump speed r/min   225 225 225
Average injection quantity mm3/st.   13 10 16
Max. variation between cylinders %   0 -15 15
Fixing the rack   *
Boost pressure kPa   0 0 0
Boost pressure mmHg   0 0 0
Injection quantity adjustment_05
Adjusting point   E
Rack position   6.15+-0. 1
Pump speed r/min   400 400 400
Average injection quantity mm3/st.   128.9 126.9 130.9
Fixing the lever   *
Boost pressure kPa   0 0 0
Boost pressure mmHg   0 0 0
Injection quantity adjustment_06
Adjusting point   F
Rack position   -
Pump speed r/min   100 100 100
Average injection quantity mm3/st.   143 143
Fixing the lever   *
Boost pressure kPa   0 0 0
Boost pressure mmHg   0 0 0
Boost compensator adjustment
Pump speed r/min   500 500 500
Rack position   6.15+-0. 1
Boost pressure kPa   3.3 3.3 5.3
Boost pressure mmHg   25 25 40
Boost compensator adjustment_02
Pump speed r/min   500 500 500
Rack position   (9.2)
Boost pressure kPa   22.7 22.7 22.7
Boost pressure mmHg   170 170 170
Timer adjustment
Pump speed r/min   700--
Advance angle deg.   0 0 0
Remarks
Start
 
Timer adjustment_02
Pump speed r/min   650
Advance angle deg.   0.5
Timer adjustment_03
Pump speed r/min   1000
Advance angle deg.   3 2.7 3.3
Remarks
Finish
 

Test data Ex:

Governor adjustment

Test data 106671-8492
N:Pump speed R:Rack position (mm) (1)Lever ratio: RT (2)Target shim dimension: TH (3)Tolerance for racks not indicated: +-0.05mm. (4)RACK LIMIT (5)Boost compensator stroke: BCL (6)Damper spring setting (7)Set idle at delivery.
----------
RT=0.8 TH=2.1mm BCL=(3.05)mm
----------

Speed control lever angle

Test data 106671-8492
F:Full speed
----------

----------
a=12.5deg+-5deg

0000000901

Test data 106671-8492
F:Full load I:Idle (1)Set point D (2)At delivery
----------

----------
a=25deg+-5deg b=46deg+-3deg c=48deg+-5deg

Stop lever angle

Test data 106671-8492
N:Engine manufacturer's normal use S:Stop the pump. (1)Rack position = aa (2)Rack position bb (3)Free (at delivery) (4)Set the stopper bolt (apply red paint).
----------
aa=12mm bb=2.5-0.5mm
----------
a=40deg+-5deg b=30deg+-5deg c=(50deg)

Timing setting

Test data 106671-8492
(1)Pump vertical direction (2)Coupling's key groove position at No 1 cylinder's beginning of injection (3)- (4)-
----------

----------
a=(1deg)




Have questions with 106671-8492?





Group cross 106671-8492 ZEXEL

Hino 

 
220007600A 
INJECTION-PUMP ASSEMBLY
K13C
 
220007601A 
INJECTION-PUMP ASSEMBLY
K13C
106671-8492  

106671-8493 
 
220007602A 
INJECTION-PUMP ASSEMBLY
K13C
 
220008190A 
INJECTION-PUMP ASSEMBLY
K13C
9 400 616 998 
220008191A 
INJECTION-PUMP ASSEMBLY
K13C
Back to top