Rating:
Information injection-pump assembly
BOSCH
9 400 619 942
9400619942
ZEXEL
106671-6770
1066716770
ISUZU
1156035110
1156035110
Service parts 106671-6770 INJECTION-PUMP ASSEMBLY:
1.
_
7.
COUPLING PLATE
8.
_
9.
_
11.
Nozzle and Holder
1-15300-428-0
12.
Open Pre:MPa(Kqf/cm2)
18.1{185}/22.1{225}
14.
NOZZLE
Include in #1:
106671-6770
as INJECTION-PUMP ASSEMBLY
Cross reference number
BOSCH
9 400 619 942
9400619942
ZEXEL
106671-6770
1066716770
ISUZU
1156035110
1156035110
Zexel num
Bosch num
Firm num
Name
106671-6770
9 400 619 942
1156035110 ISUZU
INJECTION-PUMP ASSEMBLY
6HK1-T K 14CA INJECTION PUMP ASSY PE6P,6PD PE
6HK1-T K 14CA INJECTION PUMP ASSY PE6P,6PD PE
Calibration Data:
Adjustment conditions
Test oil
1404 Test oil ISO4113 or {SAEJ967d}
1404 Test oil ISO4113 or {SAEJ967d}
Test oil temperature
degC
40
40
45
Nozzle and nozzle holder
105780-8140
Bosch type code
EF8511/9A
Nozzle
105780-0000
Bosch type code
DN12SD12T
Nozzle holder
105780-2080
Bosch type code
EF8511/9
Opening pressure
MPa
17.2
Opening pressure
kgf/cm2
175
Injection pipe
Outer diameter - inner diameter - length (mm) mm 8-3-600
Outer diameter - inner diameter - length (mm) mm 8-3-600
Overflow valve
134424-4320
Overflow valve opening pressure
kPa
255
221
289
Overflow valve opening pressure
kgf/cm2
2.6
2.25
2.95
Tester oil delivery pressure
kPa
255
255
255
Tester oil delivery pressure
kgf/cm2
2.6
2.6
2.6
Direction of rotation (viewed from drive side)
Left L
Left L
Injection timing adjustment
Direction of rotation (viewed from drive side)
Left L
Left L
Injection order
1-5-3-6-
2-4
Pre-stroke
mm
3.4
3.37
3.43
Beginning of injection position
Governor side NO.1
Governor side NO.1
Difference between angles 1
Cal 1-5 deg. 60 59.75 60.25
Cal 1-5 deg. 60 59.75 60.25
Difference between angles 2
Cal 1-3 deg. 120 119.75 120.25
Cal 1-3 deg. 120 119.75 120.25
Difference between angles 3
Cal 1-6 deg. 180 179.75 180.25
Cal 1-6 deg. 180 179.75 180.25
Difference between angles 4
Cyl.1-2 deg. 240 239.75 240.25
Cyl.1-2 deg. 240 239.75 240.25
Difference between angles 5
Cal 1-4 deg. 300 299.75 300.25
Cal 1-4 deg. 300 299.75 300.25
Injection quantity adjustment
Adjusting point
A
Rack position
11.3
Pump speed
r/min
1100
1100
1100
Average injection quantity
mm3/st.
121
120
122
Max. variation between cylinders
%
0
-3
3
Basic
*
Fixing the lever
*
Boost pressure
kPa
147
147
Boost pressure
mmHg
1100
1100
Injection quantity adjustment_02
Adjusting point
-
Rack position
7.7+-0.5
Pump speed
r/min
425
425
425
Average injection quantity
mm3/st.
13.5
10.3
16.7
Max. variation between cylinders
%
0
-15
15
Fixing the rack
*
Boost pressure
kPa
0
0
0
Boost pressure
mmHg
0
0
0
Remarks
Adjust only variation between cylinders; adjust governor according to governor specifications.
Adjust only variation between cylinders; adjust governor according to governor specifications.
Injection quantity adjustment_03
Adjusting point
E
Rack position
11.6++
Pump speed
r/min
100
100
100
Average injection quantity
mm3/st.
125
120
135
Fixing the lever
*
Boost pressure
kPa
0
0
0
Boost pressure
mmHg
0
0
0
Rack limit
*
Boost compensator adjustment
Pump speed
r/min
500
500
500
Rack position
(R1-2.15
)+-0.1
Boost pressure
kPa
12
9.3
14.7
Boost pressure
mmHg
90
70
110
Boost compensator adjustment_02
Pump speed
r/min
500
500
500
Rack position
R1(11.3)
Boost pressure
kPa
133
126.3
139.7
Boost pressure
mmHg
1000
950
1050
Timer adjustment
Pump speed
r/min
550--
Advance angle
deg.
0
0
0
Remarks
Start
Start
Timer adjustment_02
Pump speed
r/min
500
Advance angle
deg.
0
-0.5
0
Timer adjustment_03
Pump speed
r/min
650+-25
Advance angle
deg.
-2.5
-3
-2
Remarks
Finish
Finish
Test data Ex:
Governor adjustment
N:Pump speed
R:Rack position (mm)
(1)Target notch: K
(2)Tolerance for racks not indicated: +-0.05mm.
(3)Deliver with positive torque control spring not operating
(4)RACK LIMIT
(5)Boost compensator stroke: BCL
(6)Main spring setting
(7)Set idle sub-spring
----------
K=12 BCL=2.15+-0.1mm
----------
----------
K=12 BCL=2.15+-0.1mm
----------
Speed control lever angle
F:Full speed
I:Idle
S:Stop
(1)Use the hole at R = aa
(2)Stopper bolt setting
----------
aa=70mm
----------
a=10deg+-5deg b=31deg+-3deg c=23deg+-5deg
----------
aa=70mm
----------
a=10deg+-5deg b=31deg+-3deg c=23deg+-5deg
Stop lever angle
N:Pump normal
S:Stop the pump.
(1)Normal
(2)Use the hole at R = aa
(3)Rack position bb, pump speed cc
----------
aa=23mm bb=1-0.5mm cc=0r/min
----------
a=15deg+-5deg b=70deg+-5deg
----------
aa=23mm bb=1-0.5mm cc=0r/min
----------
a=15deg+-5deg b=70deg+-5deg
0000001501 RACK SENSOR
(VR) measurement voltage
(I) Part number of the control unit
(F) Red paint
(g) Pump end face
1. Rack limit adjustment
(1)Fix the rack at the rack limit position Ra.
(2)Select a shim D so that L = 38-0.2 mm and install rod C.
(3)Release the rack fixing and mount the joint (B) and fix.
(4)At this time, confirm that the shim (D) does not interfere with the joint (B).
2. Rack sensor adjustment (154610-4*20)
(1)Screw in the bobbin (A) until it contacts the joint (B).
(2)Fix the speed control lever at the full side.
(3)Set the speed to N1 r/min.
(4)Adjust the depth that the bobbin (A) is screwed in so that the control unit's rack sensor output voltage is VR+-0.01 (V), then tighten the nut (E).
(5)Adjust the bobbin (A) so that the rack sensor's output voltage is VR.
(6)Apply at 2 locations (F).
Joint B and nut E join
Joint B and pump end face G join
----------
N1=1100r/min Ra=11.3mm
----------
----------
N1=1100r/min Ra=11.3mm
----------
0000001601 TAMPER PROOF
Tamperproofing-equipped boost compensator cover installation procedure
(A): After adjusting the boost compensator, assemble then tighten the bolts to remove the heads.
(B): Specified torque
(1)Before adjusting the governor and the boost compensator, tighten the screw to the specified torque.
(Tightening torque T = T1 maximum)
(2)After adjusting the governor and the boost compensator, tighten to the specified torque to break off the bolt heads.
(Tightening torque T = T2)
----------
T1=2.5N-m(0.25kgf-m) T2=2.9~4.4N-m(0.3~0.45kgf-m)
----------
----------
T1=2.5N-m(0.25kgf-m) T2=2.9~4.4N-m(0.3~0.45kgf-m)
----------
Timing setting
(1)Pump vertical direction
(2)Positions of coupling's threaded installation holes at No 1 cylinder's beginning of injection
(3)B.T.D.C.: aa
(4)-
----------
aa=12deg
----------
a=(50deg)
----------
aa=12deg
----------
a=(50deg)
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Group cross 106671-6770 ZEXEL
Isuzu
106671-6770
9 400 619 942
1156035110
INJECTION-PUMP ASSEMBLY
6HK1-T
6HK1-T