106671-6752 ZEXEL F 019 Z10 235 BOSCH INJECTION-PUMP ASSEMBLY f019z10235 1066716752 1156035003


106671-6752 INJECTION-PUMP ASSEMBLY
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Information injection-pump assembly

BOSCH F 019 Z10 235 f019z10235
ZEXEL 106671-6752 1066716752
ISUZU 1156035003 1156035003

Service parts 106671-6752 INJECTION-PUMP ASSEMBLY:

1. _
2. FUEL INJECTION PUMP 106067-6300
3. GOVERNOR 105407-8452
4. SUPPLY PUMP 105237-4421
5. AUTOM. ADVANCE MECHANIS 105681-6100
6. COUPLING PLATE 105664-2011
7. COUPLING PLATE
8. _
9. _
10. NOZZLE AND HOLDER ASSY 105110-8310
11. Nozzle and Holder 1-15300-428-0
12. Open Pre:MPa(Kqf/cm2) 18.1{185}/22.1{225}
13. NOZZLE-HOLDER 105041-2082
14. NOZZLE
15. NOZZLE SET 105019-2840

Include in #1:

106671-6752 as INJECTION-PUMP ASSEMBLY

Cross reference number

BOSCH F 019 Z10 235 f019z10235
ZEXEL 106671-6752 1066716752
ISUZU 1156035003 1156035003


Zexel num
Bosch num
Firm num
Name
106671-6752 
106671-6753 
F 019 Z10 235 
1156035003  ISUZU
INJECTION-PUMP ASSEMBLY
6HK1-T * K 14CA INJECTION PUMP ASSY PE6P,6PD PE

Calibration Data:

Adjustment conditions
Test oil
1404 Test oil
  ISO4113 or {SAEJ967d}
Test oil temperature degC   40 40 45
Nozzle and nozzle holder   105780-8140
Bosch type code   EF8511/9A
Nozzle   105780-0000
Bosch type code   DN12SD12T
Nozzle holder   105780-2080
Bosch type code   EF8511/9
Opening pressure MPa   17.2
Opening pressure kgf/cm2   175
Injection pipe
Outer diameter - inner diameter - length (mm)
mm   8-3-600
Overflow valve   134424-4320
Overflow valve opening pressure kPa   255 221 289
Overflow valve opening pressure kgf/cm2   2.6 2.25 2.95
Tester oil delivery pressure kPa   255 255 255
Tester oil delivery pressure kgf/cm2   2.6 2.6 2.6
Direction of rotation (viewed from drive side)
Left
  L
Injection timing adjustment
Direction of rotation (viewed from drive side)
Left
  L
Injection order   1-5-3-6- 2-4
Pre-stroke mm   3.4 3.37 3.43
Beginning of injection position
Governor side
  NO.1
Difference between angles 1
Cal 1-5
deg.   60 59.75 60.25
Difference between angles 2
Cal 1-3
deg.   120 119.75 120.25
Difference between angles 3
Cal 1-6
deg.   180 179.75 180.25
Difference between angles 4
Cyl.1-2
deg.   240 239.75 240.25
Difference between angles 5
Cal 1-4
deg.   300 299.75 300.25
Injection quantity adjustment
Adjusting point   A
Rack position   11.1
Pump speed r/min   1150 1150 1150
Average injection quantity mm3/st.   109.5 108.5 110.5
Max. variation between cylinders %   0 -3 3
Basic   *
Fixing the lever   *
Boost pressure kPa   120 120
Boost pressure mmHg   900 900
Injection quantity adjustment_02
Adjusting point   -
Rack position   7.6+-0.5
Pump speed r/min   425 425 425
Average injection quantity mm3/st.   13.5 10.3 16.7
Max. variation between cylinders %   0 -15 15
Fixing the rack   *
Boost pressure kPa   0 0 0
Boost pressure mmHg   0 0 0
Remarks
Adjust only variation between cylinders; adjust governor according to governor specifications.
 
Injection quantity adjustment_03
Adjusting point   E
Rack position   11.3++
Pump speed r/min   100 100 100
Average injection quantity mm3/st.   115 105 125
Fixing the lever   *
Boost pressure kPa   0 0 0
Boost pressure mmHg   0 0 0
Rack limit   *
Boost compensator adjustment
Pump speed r/min   500 500 500
Rack position   R1-1.85
Boost pressure kPa   6.7 4 9.4
Boost pressure mmHg   50 30 70
Boost compensator adjustment_02
Pump speed r/min   500 500 500
Rack position   R1(11.1)
Boost pressure kPa   107 100.3 113.7
Boost pressure mmHg   800 750 850
Timer adjustment
Pump speed r/min   (N1+50)- -
Advance angle deg.   0 0 0
Remarks
Start
 
Timer adjustment_02
Pump speed r/min   N1(500)
Advance angle deg.   0 -0.5 0
Timer adjustment_03
Pump speed r/min   (670+-25 )
Advance angle deg.   -2.5 -3 -2
Remarks
Finish
 

Test data Ex:

Governor adjustment

Test data 106671-6752
N:Pump speed R:Rack position (mm) (1)Target notch: K (2)Tolerance for racks not indicated: +-0.05mm. (3)Deliver with positive torque control spring not operating (4)RACK LIMIT (5)Boost compensator stroke: BCL (6)Idle sub spring setting: L1.
----------
K=5 BCL=1.85+-0.1mm L1=6.7-0.3mm
----------

Speed control lever angle

Test data 106671-6752
F:Full speed I:Idle S:Stop (1)Use the hole at R = aa (2)Stopper bolt setting
----------
aa=70mm
----------
a=8deg+-5deg b=31deg+-3deg c=27deg+-5deg

Stop lever angle

Test data 106671-6752
N:Pump normal S:Stop the pump. (1)Normal (2)Use the hole at R = aa (3)Rack position bb, pump speed cc
----------
aa=23mm bb=1-0.5mm cc=0r/min
----------
a=15deg+-5deg b=70deg+-5deg

0000001501 TAMPER PROOF

Test data 106671-6752
Tamperproofing-equipped boost compensator cover installation procedure (A): After adjusting the boost compensator, assemble then tighten the bolts to remove the heads. (B): Specified torque (1)Before adjusting the governor and the boost compensator, tighten the screw to the specified torque. (Tightening torque T = T1 maximum) (2)After adjusting the governor and the boost compensator, tighten to the specified torque to break off the bolt heads. (Tightening torque T = T2)
----------
T1=2.5N-m(0.25kgf-m) T2=2.9~4.4N-m(0.3~0.45kgf-m)
----------

Timing setting

Test data 106671-6752
(1)Pump vertical direction (2)Positions of coupling's threaded installation holes at No 1 cylinder's beginning of injection (3)B.T.D.C.: aa (4)-
----------
aa=12deg
----------
a=(50deg)




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