106671-6400 ZEXEL 9 400 611 453 BOSCH INJECTION-PUMP ASSEMBLY 9400611453 1066716400 1156032770


106671-6400 INJECTION-PUMP ASSEMBLY
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Buy INJECTION-PUMP ASSEMBLY 106671-6400 zexel genuine, new aftermarket engine parts with delivery

Information injection-pump assembly

BOSCH 9 400 611 453 9400611453
ZEXEL 106671-6400 1066716400
ISUZU 1156032770 1156032770

Service parts 106671-6400 INJECTION-PUMP ASSEMBLY:

1. _
2. FUEL INJECTION PUMP 106061-7790
3. GOVERNOR 105487-7480
4. SUPPLY PUMP 105237-4480
5. AUTOM. ADVANCE MECHANIS 105681-1580
6. COUPLING PLATE
7. COUPLING PLATE
8. _
9. _
10. NOZZLE AND HOLDER ASSY 105101-6822
11. Nozzle and Holder 1-15300-303-2
12. Open Pre:MPa(Kqf/cm2) 19.6{200}
13. NOZZLE-HOLDER 105030-4492
14. NOZZLE 105015-7050
15. NOZZLE SET

Include in #1:

106671-6400 as INJECTION-PUMP ASSEMBLY

Cross reference number

BOSCH 9 400 611 453 9400611453
ZEXEL 106671-6400 1066716400
ISUZU 1156032770 1156032770


Zexel num
Bosch num
Firm num
Name
106671-6400 
106671-6401 
9 400 611 453 
1156032770  ISUZU
INJECTION-PUMP ASSEMBLY
6RB1-MTC * K 14CA PE6P,6PD PE

Calibration Data:

Adjustment conditions
Test oil
1404 Test oil
  ISO4113 or {SAEJ967d}
Test oil temperature degC   40 40 45
Nozzle and nozzle holder   105780-8130
Bosch type code   EFEP215A
Nozzle   105780-0050
Bosch type code   DN6TD119NP1T
Nozzle holder   105780-2090
Bosch type code   EFEP215
Opening pressure MPa   17.2
Opening pressure kgf/cm2   175
Injection pipe
Outer diameter - inner diameter - length (mm)
mm   8-3-600
Overflow valve   134424-3920
Overflow valve opening pressure kPa   127 107 147
Overflow valve opening pressure kgf/cm2   1.3 1.1 1.5
Tester oil delivery pressure kPa   157 157 157
Tester oil delivery pressure kgf/cm2   1.6 1.6 1.6
Direction of rotation (viewed from drive side)
Right
  R
Injection timing adjustment
Direction of rotation (viewed from drive side)
Right
  R
Injection order   1-4-2-6- 3-5
Pre-stroke mm   4.2 4.15 4.25
Beginning of injection position
Drive side
  NO.1
Difference between angles 1
Cal 1-4
deg.   60 59.5 60.5
Difference between angles 2
Cyl.1-2
deg.   120 119.5 120.5
Difference between angles 3
Cal 1-6
deg.   180 179.5 180.5
Difference between angles 4
Cal 1-3
deg.   240 239.5 240.5
Difference between angles 5
Cal 1-5
deg.   300 299.5 300.5
Injection quantity adjustment
Adjusting point   A
Rack position   11.5
Pump speed r/min   1000 1000 1000
Average injection quantity mm3/st.   412 409 415
Max. variation between cylinders %   0 -3 3
Basic   *
Fixing the lever   *
Boost pressure kPa   140 140
Boost pressure mmHg   1050 1050
Injection quantity adjustment_02
Adjusting point   -
Rack position   4.5+-0.5
Pump speed r/min   305 305 305
Average injection quantity mm3/st.   15.5 12.3 18.7
Max. variation between cylinders %   0 -13 13
Fixing the rack   *
Boost pressure kPa   0 0 0
Boost pressure mmHg   0 0 0
Remarks
Adjust only variation between cylinders; adjust governor according to governor specifications.
 
Injection quantity adjustment_03
Adjusting point   C
Rack position   7.9
Pump speed r/min   500 500 500
Average injection quantity mm3/st.   207 201 213
Fixing the lever   *
Boost pressure kPa   0 0 0
Boost pressure mmHg   0 0 0
Boost compensator adjustment
Pump speed r/min   500 500 500
Rack position   7.9
Boost pressure kPa   22 20.7 23.3
Boost pressure mmHg   165 155 175
Boost compensator adjustment_02
Pump speed r/min   500 500 500
Rack position   (11.5)
Boost pressure kPa   127 127 127
Boost pressure mmHg   950 950 950
Timer adjustment
Pump speed r/min   1050++
Advance angle deg.   0 0 0
Remarks
Do not advance until starting N = 1050.
 
Timer adjustment_02
Pump speed r/min   -
Advance angle deg.   1 1 1
Remarks
Measure the actual speed, stop
 

Test data Ex:

Governor adjustment

Test data 106671-6400
N:Pump speed R:Rack position (mm) (1)Tolerance for racks not indicated: +-0.05mm. (2)Boost compensator excessive fuel lever setting: L1 (at boost pressure 0) (3)Boost compensator stroke: BCL (4)Set idle sub-spring (5)Main spring setting
----------
L1=12.5+-0.1mm BCL=(3.6)+-0.1mm
----------

Speed control lever angle

Test data 106671-6400
F:Full speed I:Idle (1)Stopper bolt setting (2)Use the hole at R = aa
----------
aa=135mm
----------
a=(74deg)+-5deg b=14deg+-5deg

0000000901

Test data 106671-6400
F:Full load (1)Set the tamper proofing. (2)Fix using the stopper bolt.
----------

----------
a=16deg+-5deg b=(2.5deg)

Stop lever angle

Test data 106671-6400
N:Pump normal S:Stop the pump. (1)Drive side
----------

----------
a=32deg+-5deg b=64deg+-5deg

0000001101

Test data 106671-6400
N:Normal B:When boosted (1)Rack position = aa at boost pressure 0.
----------
aa=12.5+-0.1mm
----------
a=(15deg) b=(15deg)

0000001501 TAMPER PROOF

Test data 106671-6400
(A): sealing wire (B): full load stopper bolt (C): load lever (D): governor cover boss (E): tamper lever installation bolt ST:Sealing a, b: load lever angle 1. Method for setting tamperproof proofing (1)After completing governor adjustment, install lever marked A when the load lever (C)'s angle is equal to or greater than a but less than b, and lever marked B when angle is equal to or greater than c but equal to or less than d (as shown in figure). Sealing A: PN1 Sealing B: PN2 (2)At R1 and N1 loosen bolt B until the lever installed in (1) contacts the governor cover boss. (3)Confirm that the rack position at this time is R = R2 or less. (4)After this, readjust the full rack position using the load lever C. (5)Seal bolt E.
----------
a=11deg b=16deg c=16deg d=21deg PN1=154386-3300 PN2=154386-3400 R1=L R2=2mm N1=1400r/min
----------

Timing setting

Test data 106671-6400
(1)Pump vertical direction (2)Position of timer's threaded hole at No 1 cylinder's beginning of injection (3)B.T.D.C.: aa (4)-
----------
aa=15deg
----------
a=(70deg)




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