106671-6030 ZEXEL INJECTION-PUMP ASSEMBLY Calibration Data 1066716030 1156030500


106671-6030 INJECTION-PUMP ASSEMBLY
Rating:
12
Buy INJECTION-PUMP ASSEMBLY 106671-6030 zexel genuine, new aftermarket engine parts with delivery

Information injection-pump assembly

ZEXEL 106671-6030 1066716030
ISUZU 1156030500 1156030500

Cross reference number

ZEXEL 106671-6030 1066716030
ISUZU 1156030500 1156030500


Zexel num
Bosch num
Firm num
Name
106671-6030 
106671-6031 
 
1156030500  ISUZU
INJECTION-PUMP ASSEMBLY
6SD1-TCE * K

Calibration Data:

Adjustment conditions
Test oil
1404 Test oil
  ISO4113 or {SAEJ967d}
Test oil temperature degC   40 40 45
Nozzle and nozzle holder   105780-8140
Bosch type code   EF8511/9A
Nozzle   105780-0000
Bosch type code   DN12SD12T
Nozzle holder   105780-2080
Bosch type code   EF8511/9
Opening pressure MPa   17.2
Opening pressure kgf/cm2   175
Injection pipe
Outer diameter - inner diameter - length (mm)
mm   8-3-600
Overflow valve   134424-1920
Overflow valve opening pressure kPa   127 107 147
Overflow valve opening pressure kgf/cm2   1.3 1.1 1.5
Tester oil delivery pressure kPa   157 157 157
Tester oil delivery pressure kgf/cm2   1.6 1.6 1.6
Direction of rotation (viewed from drive side)
Left
  L
Injection timing adjustment
Direction of rotation (viewed from drive side)
Left
  L
Injection order   1-5-3-6- 2-4
Pre-stroke mm   4.5 4.47 4.53
Beginning of injection position
Governor side
  NO.1
Difference between angles 1
Cal 1-5
deg.   60 59.75 60.25
Difference between angles 2
Cal 1-3
deg.   120 119.75 120.25
Difference between angles 3
Cal 1-6
deg.   180 179.75 180.25
Difference between angles 4
Cyl.1-2
deg.   240 239.75 240.25
Difference between angles 5
Cal 1-4
deg.   300 299.75 300.25
Injection quantity adjustment
Adjusting point   -
Rack position   11.5
Pump speed r/min   800 800 800
Average injection quantity mm3/st.   146.5 144.5 148.5
Max. variation between cylinders %   0 -3 3
Basic   *
Fixing the rack   *
Standard for adjustment of the maximum variation between cylinders   *
Injection quantity adjustment_02
Adjusting point   H
Rack position   6.5+-0.5
Pump speed r/min   240 240 240
Average injection quantity mm3/st.   11.5 8.3 14.7
Max. variation between cylinders %   0 -13 13
Fixing the rack   *
Standard for adjustment of the maximum variation between cylinders   *
Injection quantity adjustment_03
Adjusting point   A
Rack position   R1(11.5)
Pump speed r/min   800 800 800
Average injection quantity mm3/st.   146.5 144.5 148.5
Basic   *
Fixing the lever   *
Boost pressure kPa   26.7 26.7
Boost pressure mmHg   200 200
Injection quantity adjustment_04
Adjusting point   B
Rack position   R1
Pump speed r/min   1100 1100 1100
Average injection quantity mm3/st.   140.5 134.5 146.5
Fixing the lever   *
Boost pressure kPa   26.7 26.7
Boost pressure mmHg   200 200
Boost compensator adjustment
Pump speed r/min   500 500 500
Rack position   R2-1
Boost pressure kPa   8 6.7 9.3
Boost pressure mmHg   60 50 70
Boost compensator adjustment_02
Pump speed r/min   500 500 500
Rack position   R2(R1-1. 4)
Boost pressure kPa   13.3 13.3 13.3
Boost pressure mmHg   100 100 100
Timer adjustment
Pump speed r/min   850--
Advance angle deg.   0 0 0
Remarks
Start
 
Timer adjustment_02
Pump speed r/min   800
Advance angle deg.   0.5
Timer adjustment_03
Pump speed r/min   875
Advance angle deg.   1.5 1 2
Remarks
Finish
 

Test data Ex:

Governor adjustment

Test data 106671-6030
N:Pump speed R:Rack position (mm) (1)Torque cam stamping: T1 (2)Tolerance for racks not indicated: +-0.05mm. (3)Boost compensator stroke: BCL
----------
T1=AD02 BCL=1+-0.1mm
----------

Speed control lever angle

Test data 106671-6030
F:Full speed I:Idle (1)Use the pin at R = aa (2)Stopper bolt set position 'H'
----------
aa=35mm
----------
a=24.5deg+-5deg b=(34deg)+-3deg

Stop lever angle

Test data 106671-6030
N:Pump normal S:Stop the pump. (1)Use the pin at R = aa (2)Set the stopper bolt so that speed = bb and rack position = cc. (Confirm non-injection.)
----------
aa=40mm bb=0r/min cc=1.5+-0.3mm
----------
a=22deg+-5deg b=41deg+-5deg

0000001501 TAMPER PROOF

Test data 106671-6030
(A): Rotation tamper proof (B): Full-speed setting 1. Back off the full-speed set bolt. 2. Confirm that the tamper setting position is N1, R1, Q1. 3. At that time, record the angle of the speed lever. 4. After confirming the above setting, set full speed.
----------
N1=- R1=6.2+-1mm Q1=-
----------

0000001601 TAMPER PROOF

Test data 106671-6030
SW:Inner hexagonal SW14 (F): Apply thread lock adhesive . (G): Full tamper proof (H): Full boost (Full rack) (I): 0 boost 1. Mount (C) and (D) after adjusting the boost compensator. 2. Back off the load lever set screw L1 from the end face of the governor housing.. 3. Apply boost pressure and set the full load at tamper set position point aa to obtain N1, Q1 and Ra using the screw C. 4. Fix using the nut (D). 5. Next, after adjusting the stop lever, confirm the point aa. 6. Reset the load lever to the full boost rack. 7. After completion of setting, seal using the plug (E).
----------
L1=6+1 N1=1100r/min Ra=R1(11.5)+0.65mm Q1=- aa=F
----------
T1 T=53.9~73.5N-m(5.5~7.5Kgf-m) T2 T=2.94~4.41N-m(0.3~0.45Kgf-m)

Timing setting

Test data 106671-6030
(1)Pump vertical direction (2)Position of timer's threaded hole at No 1 cylinder's beginning of injection (3)B.T.D.C.: aa (4)-
----------
aa=10deg
----------
a=(50deg)




Have questions with 106671-6030?





Group cross 106671-6030 ZEXEL

Isuzu 

 
1156029780 
INJECTION-PUMP ASSEMBLY
6SD1-TC
 
1156030670 
INJECTION-PUMP ASSEMBLY
6WA1-TC
 
1156030671 
INJECTION-PUMP ASSEMBLY
6WA1-TC
 
1156030672 
INJECTION-PUMP ASSEMBLY
6WA1-TC
 
1156030680 
INJECTION-PUMP ASSEMBLY
6WA1-TC
 
1156030681 
INJECTION-PUMP ASSEMBLY
6WA1-TC
 
1156030682 
INJECTION-PUMP ASSEMBLY
6WA1-TC
 
1156030683 
INJECTION-PUMP ASSEMBLY
6WA1-TC
 
1156030684 
INJECTION-PUMP ASSEMBLY
6WA1-TC
9 400 610 869 
1156030685 
INJECTION-PUMP ASSEMBLY
6WA1-TC
F 019 Z10 123 
1156030686 
INJECTION-PUMP ASSEMBLY
6WA1-TC
9 400 616 895 
1156030687 
INJECTION-PUMP ASSEMBLY
6WA1-TC
106671-6030  

106671-6031 
 
1156030500 
INJECTION-PUMP ASSEMBLY
6SD1-TCE
 
1156030502 
INJECTION-PUMP ASSEMBLY
6SD1-TCE
9 400 610 870 
1156030504 
INJECTION-PUMP ASSEMBLY
6SD1-TCE
 
1156030510 
INJECTION-PUMP ASSEMBLY
6SD1-TCE
 
1156030512 
INJECTION-PUMP ASSEMBLY
6SD1-TCE
9 400 610 871 
1156030513 
INJECTION-PUMP ASSEMBLY
6SD1-TCE
 
1156030370 
INJECTION-PUMP ASSEMBLY
6HE1-TMC
 
1156030371 
INJECTION-PUMP ASSEMBLY
6HE1-TMC
9 400 610 872 
1156030372 
INJECTION-PUMP ASSEMBLY
6HE1-TMC
 
1156029800 
INJECTION-PUMP ASSEMBLY
6RB1-T
9 400 610 873 
1156029801 
INJECTION-PUMP ASSEMBLY
6RB1-T
 
1156029751 
INJECTION-PUMP ASSEMBLY
6SD1-T
 
1156029752 
INJECTION-PUMP ASSEMBLY
6SD1-T
9 400 611 452 
1156032630 
INJECTION-PUMP ASSEMBLY
6SD1-T
9 400 610 874 
1156031121 
INJECTION-PUMP ASSEMBLY
6SD1-TCE
F 019 Z10 124 
1156031160 
INJECTION-PUMP ASSEMBLY
6SD1-TCE
Back to top