106671-6060 ZEXEL INJECTION-PUMP ASSEMBLY Calibration Data 1066716060 1156029800


106671-6060 INJECTION-PUMP ASSEMBLY
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Information injection-pump assembly

ZEXEL 106671-6060 1066716060
ISUZU 1156029800 1156029800

Service parts 106671-6060 INJECTION-PUMP ASSEMBLY:

1. _
2. FUEL INJECTION PUMP 106067-0990
3. GOVERNOR 105407-6090
4. SUPPLY PUMP 105207-1670
5. AUTOM. ADVANCE MECHANIS 105636-2610
6. COUPLING PLATE 105663-0290
7. COUPLING PLATE
8. _
9. _
10. NOZZLE AND HOLDER ASSY 105100-6991
11. Nozzle and Holder 1-15300-159-1
12. Open Pre:MPa(Kqf/cm2) 19.6{200}
13. NOZZLE-HOLDER 105030-4271
14. NOZZLE 105015-6660
15. NOZZLE SET

Include in #1:

106671-6060 as INJECTION-PUMP ASSEMBLY

Cross reference number

ZEXEL 106671-6060 1066716060
ISUZU 1156029800 1156029800


Zexel num
Bosch num
Firm num
Name
106671-6060 
106671-6061 
 
1156029800  ISUZU
INJECTION-PUMP ASSEMBLY
6RB1-T * K 14CA PE6P,6PD PE

Calibration Data:

Adjustment conditions
Test oil
1404 Test oil
  ISO4113 or {SAEJ967d}
Test oil temperature degC   40 40 45
Nozzle and nozzle holder   105780-8140
Bosch type code   EF8511/9A
Nozzle   105780-0000
Bosch type code   DN12SD12T
Nozzle holder   105780-2080
Bosch type code   EF8511/9
Opening pressure MPa   17.2
Opening pressure kgf/cm2   175
Injection pipe
Outer diameter - inner diameter - length (mm)
mm   8-3-600
Overflow valve   134424-1920
Overflow valve opening pressure kPa   127 107 147
Overflow valve opening pressure kgf/cm2   1.3 1.1 1.5
Tester oil delivery pressure kPa   157 157 157
Tester oil delivery pressure kgf/cm2   1.6 1.6 1.6
Direction of rotation (viewed from drive side)
Right
  R
Injection timing adjustment
Direction of rotation (viewed from drive side)
Right
  R
Injection order   1-4-2-6- 3-5
Pre-stroke mm   3.8 3.77 3.83
Beginning of injection position
Drive side
  NO.1
Difference between angles 1
Cal 1-4
deg.   60 59.75 60.25
Difference between angles 2
Cyl.1-2
deg.   120 119.75 120.25
Difference between angles 3
Cal 1-6
deg.   180 179.75 180.25
Difference between angles 4
Cal 1-3
deg.   240 239.75 240.25
Difference between angles 5
Cal 1-5
deg.   300 299.75 300.25
Injection quantity adjustment
Adjusting point   A
Rack position   9.8
Pump speed r/min   1000 1000 1000
Average injection quantity mm3/st.   177 175 179
Max. variation between cylinders %   0 -3 3
Basic   *
Fixing the lever   *
Boost pressure kPa   90.6 90.6
Boost pressure mmHg   680 680
Injection quantity adjustment_02
Adjusting point   -
Rack position   6.4+-0.5
Pump speed r/min   385 385 385
Average injection quantity mm3/st.   13.2 10 16.4
Max. variation between cylinders %   0 -13 13
Fixing the rack   *
Boost pressure kPa   0 0 0
Boost pressure mmHg   0 0 0
Remarks
Adjust only variation between cylinders; adjust governor according to governor specifications.
 
Injection quantity adjustment_03
Adjusting point   D
Rack position   -
Pump speed r/min   150 150 150
Average injection quantity mm3/st.   230 230
Fixing the lever   *
Boost pressure kPa   0 0 0
Boost pressure mmHg   0 0 0
Rack limit   *
Boost compensator adjustment
Pump speed r/min   500 500 500
Rack position   R1-0.8
Boost pressure kPa   50.7 46.7 54.7
Boost pressure mmHg   380 350 410
Boost compensator adjustment_02
Pump speed r/min   500 500 500
Rack position   R1(9.8)
Boost pressure kPa   77.3 70.6 84
Boost pressure mmHg   580 530 630
Timer adjustment
Pump speed r/min   1150++
Advance angle deg.   0 0 0
Remarks
Do not advance until starting N = 1150.
 
Timer adjustment_02
Pump speed r/min   1150
Advance angle deg.   0.5
Timer adjustment_03
Pump speed r/min   -
Advance angle deg.   1 0.5 1.5
Remarks
Measure the actual speed, stop
 

Test data Ex:

Governor adjustment

Test data 106671-6060
N:Pump speed R:Rack position (mm) (1)Target notch: K (2)Tolerance for racks not indicated: +-0.05mm. (3)RACK LIMIT (4)Set idle sub-spring (5)Main spring setting (6)Boost compensator stroke: BCL
----------
K=10 BCL=0.8+-0.1mm
----------

Speed control lever angle

Test data 106671-6060
F:Full speed I:Idle (1)Stopper bolt setting
----------

----------
a=2deg+-5deg b=20deg+-5deg

Stop lever angle

Test data 106671-6060
N:Pump normal S:Stop the pump. (1)Rack position = aa, speed = bb (stamp at delivery)
----------
aa=1-0.5mm bb=0r/min
----------
a=53deg+-5deg b=70deg+-5deg

Timing setting

Test data 106671-6060
(1)Pump vertical direction (2)Position of timer's threaded hole at No 1 cylinder's beginning of injection (3)B.T.D.C.: aa (4)-
----------
aa=14deg
----------
a=(70deg)




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