106671-5981 ZEXEL 9 400 616 893 BOSCH INJECTION-PUMP ASSEMBLY 9400616893 1066715981 1679096612


106671-5981 INJECTION-PUMP ASSEMBLY
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Information injection-pump assembly

BOSCH 9 400 616 893 9400616893
ZEXEL 106671-5981 1066715981
NISSAN-DIESEL 1679096612 1679096612

Cross reference number

BOSCH 9 400 616 893 9400616893
ZEXEL 106671-5981 1066715981
NISSAN-DIESEL 1679096612 1679096612


Zexel num
Bosch num
Firm num
Name
106671-5981 
9 400 616 893 
1679096612  NISSAN-DIESEL
INJECTION-PUMP ASSEMBLY
PF6TB K

Calibration Data:

Adjustment conditions
Test oil
1404 Test oil
  ISO4113 or {SAEJ967d}
Test oil temperature degC   40 40 45
Nozzle and nozzle holder   105780-8140
Bosch type code   EF8511/9A
Nozzle   105780-0000
Bosch type code   DN12SD12T
Nozzle holder   105780-2080
Bosch type code   EF8511/9
Opening pressure MPa   17.2
Opening pressure kgf/cm2   175
Injection pipe
Outer diameter - inner diameter - length (mm)
mm   8-3-600
Overflow valve   132424-0620
Overflow valve opening pressure kPa   157 123 191
Overflow valve opening pressure kgf/cm2   1.6 1.25 1.95
Tester oil delivery pressure kPa   157 157 157
Tester oil delivery pressure kgf/cm2   1.6 1.6 1.6
Direction of rotation (viewed from drive side)
Right
  R
Injection timing adjustment
Direction of rotation (viewed from drive side)
Right
  R
Injection order   1-4-2-6- 3-5
Pre-stroke mm   3.9 3.85 3.95
Beginning of injection position
Drive side
  NO.1
Difference between angles 1
Cal 1-4
deg.   60 59.5 60.5
Difference between angles 2
Cyl.1-2
deg.   120 119.5 120.5
Difference between angles 3
Cal 1-6
deg.   180 179.5 180.5
Difference between angles 4
Cal 1-3
deg.   240 239.5 240.5
Difference between angles 5
Cal 1-5
deg.   300 299.5 300.5
Injection quantity adjustment
Adjusting point   A
Rack position   12.6
Pump speed r/min   750 750 750
Average injection quantity mm3/st.   201 199 203
Max. variation between cylinders %   0 -4 4
Basic   *
Fixing the lever   *
Boost pressure kPa   153 153
Boost pressure mmHg   1150 1150
Injection quantity adjustment_02
Adjusting point   D
Rack position   6.4+-0.5
Pump speed r/min   375 375 375
Average injection quantity mm3/st.   20 19 21
Max. variation between cylinders %   0 -10 10
Fixing the rack   *
Boost pressure kPa   0 0 0
Boost pressure mmHg   0 0 0
Boost compensator adjustment
Pump speed r/min   500 500 500
Rack position   9.15
Boost pressure kPa   21.3 16 26.6
Boost pressure mmHg   160 120 200
Boost compensator adjustment_02
Pump speed r/min   500 500 500
Rack position   R1(12.6)
Boost pressure kPa   144 141.3 146.7
Boost pressure mmHg   1080 1060 1100
Timer adjustment
Pump speed r/min   (N1+50)- -
Advance angle deg.   0 0 0
Remarks
Start
 
Timer adjustment_02
Pump speed r/min   N1
Advance angle deg.   0.5
Remarks
Measure the actual speed.
 
Timer adjustment_03
Pump speed r/min   -
Advance angle deg.   1 0.5 1.5
Remarks
Measure the actual speed, stop
 

Test data Ex:

Governor adjustment

Test data 106671-5981
N:Pump speed R:Rack position (mm) (1)Target notch: K (2)Tolerance for racks not indicated: +-0.05mm. (3)Boost compensator stroke: BCL (4)Set idle sub-spring (5)Main spring setting
----------
K=8 BCL=(3.45)mm
----------

Speed control lever angle

Test data 106671-5981
F:Full speed I:Idle (1)Stopper bolt setting
----------

----------
a=4deg+-5deg b=20deg+-5deg

Stop lever angle

Test data 106671-5981
N:Pump normal S:Stop the pump. (1)Normal
----------

----------
a=26deg+-5deg b=53deg+-5deg

Timing setting

Test data 106671-5981
(1)Pump vertical direction (2)Coupling's key groove position at No 1 cylinder's beginning of injection (3)- (4)-
----------

----------
a=(20deg)




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