106671-5461 ZEXEL 9 400 616 861 BOSCH INJECTION-PUMP ASSEMBLY 9400616861 1066715461 1679096602

Information Cross number Calibration Data Calibration Data Ex

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Information injection-pump assembly

BOSCH 9 400 616 861 9400616861

ZEXEL 106671-5461 1066715461

NISSAN-DIESEL 1679096602 1679096602

Service parts 106671-5461 INJECTION-PUMP ASSEMBLY:

1. _

2. FUEL INJECTION PUMP 106067-0800

3. GOVERNOR 105407-5861

4. SUPPLY PUMP 105217-6010

5. AUTOM. ADVANCE MECHANIS 105681-1740

6. COUPLING PLATE 105662-1200

7. COUPLING PLATE

8. _

9. _

10. NOZZLE AND HOLDER ASSY 105100-7130

11. Nozzle and Holder

12. Open Pre:MPa(Kqf/cm2) 17.7(180)22.6(180)

13. NOZZLE-HOLDER

105015-6340

14. NOZZLE

105015-6340

15. NOZZLE SET

Include in #1:

106671-5461 as INJECTION-PUMP ASSEMBLY

Cross reference number

BOSCH 9 400 616 861 9400616861

ZEXEL 106671-5461 1066715461

NISSAN-DIESEL 1679096602 1679096602

Zexel num

Bosch num

Firm num

Name

106671-5461

9 400 616 861

1679096602 NISSAN-DIESEL

INJECTION-PUMP ASSEMBLY
PE6T * K

Calibration Data:

Adjustment conditions

Test oil
1404 Test oil ISO4113 or {SAEJ967d}

Test oil temperature degC 40 40 45

Nozzle and nozzle holder 105780-8140

Bosch type code EF8511/9A

Nozzle 105780-0000

Bosch type code DN12SD12T

Nozzle holder 105780-2080

Bosch type code EF8511/9

Opening pressure MPa 17.2

Opening pressure kgf/cm2 175

Injection pipe
Outer diameter - inner diameter - length (mm) mm 8-3-600

Overflow valve 132424-0620

Overflow valve opening pressure kPa 157 123 191

Overflow valve opening pressure kgf/cm2 1.6 1.25 1.95

Tester oil delivery pressure kPa 157 157 157

Tester oil delivery pressure kgf/cm2 1.6 1.6 1.6

Direction of rotation (viewed from drive side)
Right R

Injection timing adjustment

Direction of rotation (viewed from drive side)
Right R

Injection order 1-4-2-6- 3-5

Pre-stroke mm 3.65 3.6 3.7

Beginning of injection position
Drive side NO.1

Difference between angles 1
Cal 1-4 deg. 60 59.5 60.5

Difference between angles 2
Cyl.1-2 deg. 120 119.5 120.5

Difference between angles 3
Cal 1-6 deg. 180 179.5 180.5

Difference between angles 4
Cal 1-3 deg. 240 239.5 240.5

Difference between angles 5
Cal 1-5 deg. 300 299.5 300.5

Injection quantity adjustment

Adjusting point A

Rack position 9.7

Pump speed r/min 650 650 650

Average injection quantity mm3/st. 150.5 148.5 152.5

Max. variation between cylinders % 0 -4 4

Basic *

Fixing the lever *

Boost pressure kPa 128 128

Boost pressure mmHg 960 960

Injection quantity adjustment_02

Adjusting point D

Rack position 6.3+-0.5

Pump speed r/min 400 400 400

Average injection quantity mm3/st. 38.5 37.5 39.5

Max. variation between cylinders % 0 -10 10

Fixing the rack *

Boost pressure kPa 0 0 0

Boost pressure mmHg 0 0 0

Boost compensator adjustment

Pump speed r/min 300 300 300

Rack position 9.2

Boost pressure kPa 6.7 1.4 12

Boost pressure mmHg 50 10 90

Boost compensator adjustment_02

Pump speed r/min 300 300 300

Rack position 9.9

Boost pressure kPa 46.7 44 49.4

Boost pressure mmHg 350 330 370

Boost compensator adjustment_03

Pump speed r/min 300 300 300

Rack position (11.1)

Boost pressure kPa 115 115 115

Boost pressure mmHg 860 860 860

Timer adjustment

Pump speed r/min -

Advance angle deg. 0 0 0

Remarks
Measure speed (beginning of operation).

Timer adjustment_02

Pump speed r/min -

Advance angle deg. 1.5 1 2

Remarks
Measure the actual speed, stop

Test data Ex:

Governor adjustment

N:Pump speed R:Rack position (mm) (1)Target notch: K (2)Tolerance for racks not indicated: +-0.05mm. (3)Boost compensator stroke: BCL (4)At excess fuel lever operation (at boost pressure 0): L1 (5)Set idle sub-spring (6)Main spring setting (7)Rack difference between N = N1 and N = N2
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K=13 BCL=(1.9)mm L1=10.7+-0.1mm N1=1000r/min N2=650r/min
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