106671-5420 ZEXEL 9 400 610 856 BOSCH INJECTION-PUMP ASSEMBLY 9400610856 1066715420 1680196662


106671-5420 INJECTION-PUMP ASSEMBLY
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Information injection-pump assembly

BOSCH 9 400 610 856 9400610856
ZEXEL 106671-5420 1066715420
NISSAN-DIESEL 1680196662 1680196662

Service parts 106671-5420 INJECTION-PUMP ASSEMBLY:

1. _
2. FUEL INJECTION PUMP 106067-0510
3. GOVERNOR 105952-1430
4. SUPPLY PUMP 105237-4210
5. AUTOM. ADVANCE MECHANIS 105683-0320
6. COUPLING PLATE 105663-0630
7. COUPLING PLATE
8. _
9. _
10. NOZZLE AND HOLDER ASSY 105160-4201
11. Nozzle and Holder 16600-96608
12. Open Pre:MPa(Kqf/cm2) 19.6{200}
13. NOZZLE-HOLDER 105030-4540
14. NOZZLE 105025-0391
15. NOZZLE SET

Include in #1:

106671-5420 as INJECTION-PUMP ASSEMBLY

Cross reference number

BOSCH 9 400 610 856 9400610856
ZEXEL 106671-5420 1066715420
NISSAN-DIESEL 1680196662 1680196662


Zexel num
Bosch num
Firm num
Name
106671-5420 
9 400 610 856 
1680196662  NISSAN-DIESEL
INJECTION-PUMP ASSEMBLY
D516XH K 14CA INJECTION PUMP ASSY PE6P,6PD PE

Calibration Data:

Adjustment conditions
Test oil
1404 Test oil
  ISO4113 or {SAEJ967d}
Test oil temperature degC   40 40 45
Nozzle and nozzle holder   105780-8250
Bosch type code   1 688 901 101
Nozzle   105780-0120
Bosch type code   1 688 901 990
Nozzle holder   105780-2190
Opening pressure MPa   20.7
Opening pressure kgf/cm2   211
Injection pipe
Outer diameter - inner diameter - length (mm)
mm   8-3-600
Overflow valve   131425-0120
Overflow valve opening pressure kPa   157 123 191
Overflow valve opening pressure kgf/cm2   1.6 1.25 1.95
Tester oil delivery pressure kPa   255 255 255
Tester oil delivery pressure kgf/cm2   2.6 2.6 2.6
RED3 control unit part number   407910-3 960
RED3 rack sensor specifications mm   19
Direction of rotation (viewed from drive side)
Right
  R
Injection timing adjustment
Direction of rotation (viewed from drive side)
Right
  R
Injection order   1-4-2-6- 3-5
Pre-stroke mm   4.7 4.67 4.73
Beginning of injection position
Drive side
  NO.1
Difference between angles 1
Cal 1-4
deg.   60 59.75 60.25
Difference between angles 2
Cyl.1-2
deg.   120 119.75 120.25
Difference between angles 3
Cal 1-6
deg.   180 179.75 180.25
Difference between angles 4
Cal 1-3
deg.   240 239.75 240.25
Difference between angles 5
Cal 1-5
deg.   300 299.75 300.25
Injection quantity adjustment
Rack position   (11.9)
Vist V   2.06 2.06 2.06
Pump speed r/min   650 650 650
Average injection quantity mm3/st.   109.5 108.5 110.5
Max. variation between cylinders %   0 -4 4
Basic   *
Injection quantity adjustment_02
Rack position   (8.7)
Vist V   2.5 2.4 2.6
Pump speed r/min   305 305 305
Average injection quantity mm3/st.   15 14 16
Max. variation between cylinders %   0 -10 10
Governor adjustment
Pump speed r/min   720--
Advance angle deg.   0 0 0
Remarks
Start
 
Governor adjustment_02
Pump speed r/min   670
Advance angle deg.   0.3
Governor adjustment_03
Pump speed r/min   (720)
Advance angle deg.   1.5 1.2 1.8
Governor adjustment_04
Pump speed r/min   -
Advance angle deg.   1.5 1.2 1.8
Remarks
Measure the actual speed.
 
Governor adjustment_05
Pump speed r/min   1050
Advance angle deg.   7 6.7 7.3
Remarks
Finish
 

Test data Ex:

Speed control lever angle

Test data 106671-5420
N:Pump normal S:Stop the pump. (1)Rack position = aa (2)Rack position bb
----------
aa=20mm bb=1mm
----------
a=27deg+-5deg b=37deg+-5deg

0000000901

Test data 106671-5420
(1)Pump vertical direction (2)Coupling's key groove position at No 1 cylinder's beginning of injection (3)- (4)-
----------

----------
a=(25deg)

Stop lever angle

Test data 106671-5420
(Rs) rack sensor specifications (C/U) control unit part number (V) Rack sensor output voltage (R) Rack position (mm) 1. Confirming governor output characteristics (rack 19 mm, span 6 mm) (1)When the output voltages of the rack sensor are V1 and V2, check that the rack positions R1 and R2 in the table above are satisfied.
----------

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