106671-5290 ZEXEL 9 400 616 855 BOSCH INJECTION-PUMP ASSEMBLY 9400616855 1066715290 1680196614

Information Cross number Calibration Data Calibration Data Ex

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Information injection-pump assembly

BOSCH 9 400 616 855 9400616855

ZEXEL 106671-5290 1066715290

NISSAN-DIESEL 1680196614 1680196614

Service parts 106671-5290 INJECTION-PUMP ASSEMBLY:

1. _

2. FUEL INJECTION PUMP 106067-0150

3. GOVERNOR 105952-1070

4. SUPPLY PUMP 105217-6010

5. AUTOM. ADVANCE MECHANIS 105683-0320

6. COUPLING PLATE 105663-0630

7. COUPLING PLATE

8. _

9. _

10. NOZZLE AND HOLDER ASSY 105160-4011

11. Nozzle and Holder 16600-96606

12. Open Pre:MPa(Kqf/cm2) 19.6{200}

13. NOZZLE-HOLDER 105030-4540

14. NOZZLE 105015-9841

15. NOZZLE SET

Include in #1:

106671-5290 as INJECTION-PUMP ASSEMBLY

Cross reference number

BOSCH 9 400 616 855 9400616855

ZEXEL 106671-5290 1066715290

NISSAN-DIESEL 1680196614 1680196614

Zexel num

Bosch num

Firm num

Name

106671-5290
106671-5400

9 400 616 855

1680196614 NISSAN-DIESEL

INJECTION-PUMP ASSEMBLY
D516X * K

Calibration Data:

Adjustment conditions

Test oil
1404 Test oil ISO4113 or {SAEJ967d}

Test oil temperature degC 40 40 45

Nozzle and nozzle holder 105780-8140

Bosch type code EF8511/9A

Nozzle 105780-0000

Bosch type code DN12SD12T

Nozzle holder 105780-2080

Bosch type code EF8511/9

Opening pressure MPa 17.2

Opening pressure kgf/cm2 175

Injection pipe
Outer diameter - inner diameter - length (mm) mm 8-3-600

Overflow valve 131425-0120

Overflow valve opening pressure kPa 157 123 191

Overflow valve opening pressure kgf/cm2 1.6 1.25 1.95

Tester oil delivery pressure kPa 157 157 157

Tester oil delivery pressure kgf/cm2 1.6 1.6 1.6

RED3 control unit part number 407910-3 960

RED3 rack sensor specifications mm 19

Direction of rotation (viewed from drive side)
Right R

Injection timing adjustment

Direction of rotation (viewed from drive side)
Right R

Injection order 1-4-2-6- 3-5

Pre-stroke mm 4.7 4.67 4.73

Beginning of injection position
Drive side NO.1

Difference between angles 1
Cal 1-4 deg. 60 59.75 60.25

Difference between angles 2
Cyl.1-2 deg. 120 119.75 120.25

Difference between angles 3
Cal 1-6 deg. 180 179.75 180.25

Difference between angles 4
Cal 1-3 deg. 240 239.75 240.25

Difference between angles 5
Cal 1-5 deg. 300 299.75 300.25

Injection quantity adjustment

Rack position (11.9)

Vist V 2.06 2.06 2.06

Pump speed r/min 650 650 650

Average injection quantity mm3/st. 105.5 104.5 106.5

Max. variation between cylinders % 0 -4 4

Basic *

Injection quantity adjustment_02

Rack position (8.8)

Vist V 2.5 2.4 2.6

Pump speed r/min 325 325 325

Average injection quantity mm3/st. 15 14 16

Max. variation between cylinders % 0 -10 10

Governor adjustment

Pump speed r/min 720--

Advance angle deg. 0 0 0

Remarks
Start

Governor adjustment_02

Pump speed r/min 670

Advance angle deg. 0.3

Governor adjustment_03

Pump speed r/min (720)

Advance angle deg. 1.5 1.2 1.8

Governor adjustment_04

Pump speed r/min -

Advance angle deg. 1.5 1.2 1.8

Remarks
Measure the actual speed.

Governor adjustment_05

Pump speed r/min 1050

Advance angle deg. 7 6.7 7.3

Remarks
Finish

Test data Ex:

Speed control lever angle

N:Pump normal S:Stop the pump. (1)Rack position = aa (2)Rack position bb
----------
aa=20mm bb=1mm
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a=20deg+-5deg b=37deg+-5deg

0000000901

(1)Pump vertical direction (2)Coupling's key groove position at No 1 cylinder's beginning of injection (3)- (4)-
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a=(30deg)

Stop lever angle

(Rs) rack sensor specifications (C/U) control unit part number (V) Rack sensor output voltage (R) Rack position (mm) 1. Confirming governor output characteristics (rack 19 mm, span 6 mm) (1)When the output voltages of the rack sensor are V1 and V2, check that the rack positions R1 and R2 in the table above are satisfied.
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