106671-5260 ZEXEL 9 400 619 692 BOSCH INJECTION-PUMP ASSEMBLY 9400619692 1066715260


106671-5260 INJECTION-PUMP ASSEMBLY
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Information injection-pump assembly

BOSCH 9 400 619 692 9400619692
ZEXEL 106671-5260 1066715260

Service parts 106671-5260 INJECTION-PUMP ASSEMBLY:

1. _
2. FUEL INJECTION PUMP 106061-7690
3. GOVERNOR 105407-5330
4. SUPPLY PUMP 105237-4210
5. AUTOM. ADVANCE MECHANIS 105681-1190
6. COUPLING PLATE 105663-0650
7. COUPLING PLATE
8. _
9. _
10. NOZZLE AND HOLDER ASSY 105101-6360
11. Nozzle and Holder 1660096575
12. Open Pre:MPa(Kqf/cm2) 22.6{230}
13. NOZZLE-HOLDER 105031-4370
14. NOZZLE 105015-8770
15. NOZZLE SET

Include in #1:

106671-5260 as INJECTION-PUMP ASSEMBLY

Cross reference number

BOSCH 9 400 619 692 9400619692
ZEXEL 106671-5260 1066715260


Zexel num
Bosch num
Firm num
Name
106671-5260 
106671-5261 
9 400 619 692 
   
INJECTION-PUMP ASSEMBLY
* K

Calibration Data:

Adjustment conditions
Test oil
1404 Test oil
  ISO4113 or {SAEJ967d}
Test oil temperature degC   40 40 45
Nozzle and nozzle holder   105780-8140
Bosch type code   EF8511/9A
Nozzle   105780-0000
Bosch type code   DN12SD12T
Nozzle holder   105780-2080
Bosch type code   EF8511/9
Opening pressure MPa   17.2
Opening pressure kgf/cm2   175
Injection pipe
Outer diameter - inner diameter - length (mm)
mm   8-3-600
Overflow valve   134424-0020
Overflow valve opening pressure kPa   157 123 191
Overflow valve opening pressure kgf/cm2   1.6 1.25 1.95
Tester oil delivery pressure kPa   157 157 157
Tester oil delivery pressure kgf/cm2   1.6 1.6 1.6
Direction of rotation (viewed from drive side)
Right
  R
Injection timing adjustment
Direction of rotation (viewed from drive side)
Right
  R
Injection order   1-4-2-6- 3-5
Pre-stroke mm   3.9 3.85 3.95
Beginning of injection position
Drive side
  NO.1
Difference between angles 1
Cal 1-4
deg.   60 59.5 60.5
Difference between angles 2
Cyl.1-2
deg.   120 119.5 120.5
Difference between angles 3
Cal 1-6
deg.   180 179.5 180.5
Difference between angles 4
Cal 1-3
deg.   240 239.5 240.5
Difference between angles 5
Cal 1-5
deg.   300 299.5 300.5
Injection quantity adjustment
Adjusting point   A
Rack position   11.3
Pump speed r/min   700 700 700
Average injection quantity mm3/st.   171 169 173
Max. variation between cylinders %   0 -4 4
Basic   *
Fixing the lever   *
Boost pressure kPa   78.6 78.6
Boost pressure mmHg   590 590
Injection quantity adjustment_02
Adjusting point   C
Rack position   10.25+-0 .5
Pump speed r/min   400 400 400
Average injection quantity mm3/st.   136.5 133.5 139.5
Fixing the lever   *
Boost pressure kPa   0 0 0
Boost pressure mmHg   0 0 0
Injection quantity adjustment_03
Adjusting point   D
Rack position   7.1+-0.5
Pump speed r/min   375 375 375
Average injection quantity mm3/st.   21 20 22
Max. variation between cylinders %   0 -10 10
Fixing the rack   *
Boost pressure kPa   0 0 0
Boost pressure mmHg   0 0 0
Boost compensator adjustment
Pump speed r/min   400 400 400
Rack position   (10.25)
Boost pressure kPa   33.3 26.6 40
Boost pressure mmHg   250 200 300
Boost compensator adjustment_02
Pump speed r/min   400 400 400
Rack position   11.3
Boost pressure kPa   69.3 66.6 72
Boost pressure mmHg   520 500 540
Timer adjustment
Pump speed r/min   750--
Advance angle deg.   0 0 0
Remarks
Start
 
Timer adjustment_02
Pump speed r/min   700
Advance angle deg.   0.5
Timer adjustment_03
Pump speed r/min   1000
Advance angle deg.   1 0.5 1.5
Remarks
Finish
 

Test data Ex:

Governor adjustment

Test data 106671-5260
N:Pump speed R:Rack position (mm) (1)Target notch: K (2)Tolerance for racks not indicated: +-0.05mm. (3)Boost compensator excessive fuel lever at operation: L1 (at 0 boost pressure) (4)Set idle sub-spring (5)Main spring setting
----------
K=10 L1=13.6+-0.1mm
----------

Speed control lever angle

Test data 106671-5260
F:Full speed I:Idle (1)Stopper bolt setting
----------

----------
a=2deg+-5deg b=21deg+-5deg

Stop lever angle

Test data 106671-5260
N:Pump normal S:Stop the pump.
----------

----------
a=26deg+-5deg b=53deg+-5deg

0000001101

Test data 106671-5260
N:Normal B:When boosted (1)Rack position = aa (at boost pressure = bb)
----------
aa=13.6+-0.1mm bb=0kPa(0mmHg)
----------
a=(18deg) b=(18deg)

Timing setting

Test data 106671-5260
(1)Pump vertical direction (2)Coupling's key groove position at No 1 cylinder's beginning of injection (3)- (4)-
----------

----------
a=(20deg)




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