106671-4861 ZEXEL INJECTION-PUMP ASSEMBLY Calibration Data 1066714861 6152711372


106671-4861 INJECTION-PUMP ASSEMBLY
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Information injection-pump assembly

ZEXEL 106671-4861 1066714861
KOMATSU 6152711372 6152711372

Cross reference number

ZEXEL 106671-4861 1066714861
KOMATSU 6152711372 6152711372


Zexel num
Bosch num
Firm num
Name
106671-4861 
106671-4862 
 
6152711372  KOMATSU
INJECTION-PUMP ASSEMBLY
SA6D125 * K

Calibration Data:

Adjustment conditions
Test oil
1404 Test oil
  ISO4113 or {SAEJ967d}
Test oil temperature degC   40 40 45
Nozzle and nozzle holder   105780-8140
Bosch type code   EF8511/9A
Nozzle   105780-0000
Bosch type code   DN12SD12T
Nozzle holder   105780-2080
Bosch type code   EF8511/9
Opening pressure MPa   17.2
Opening pressure kgf/cm2   175
Injection pipe
Outer diameter - inner diameter - length (mm)
mm   8-3-600
Overflow valve   131424-1520
Overflow valve opening pressure kPa   157 123 191
Overflow valve opening pressure kgf/cm2   1.6 1.25 1.95
Tester oil delivery pressure kPa   157 157 157
Tester oil delivery pressure kgf/cm2   1.6 1.6 1.6
Direction of rotation (viewed from drive side)
Left
  L
Injection timing adjustment
Direction of rotation (viewed from drive side)
Left
  L
Injection order   1-5-3-6- 2-4
Pre-stroke mm   3.8 3.75 3.85
Beginning of injection position
Drive side
  NO.1
Difference between angles 1
Cal 1-5
deg.   60 59.5 60.5
Difference between angles 2
Cal 1-3
deg.   120 119.5 120.5
Difference between angles 3
Cal 1-6
deg.   180 179.5 180.5
Difference between angles 4
Cyl.1-2
deg.   240 239.5 240.5
Difference between angles 5
Cal 1-4
deg.   300 299.5 300.5
Injection quantity adjustment
Adjusting point   A
Rack position   11
Pump speed r/min   1100 1100 1100
Average injection quantity mm3/st.   177.5 175.5 179.5
Max. variation between cylinders %   0 -3 3
Basic   *
Fixing the lever   *
Boost pressure kPa   40 40
Boost pressure mmHg   300 300
Injection quantity adjustment_02
Adjusting point   B
Rack position   4+-0.5
Pump speed r/min   350 350 350
Average injection quantity mm3/st.   13 11.5 14.5
Max. variation between cylinders %   0 -15 15
Fixing the rack   *
Boost pressure kPa   0 0 0
Boost pressure mmHg   0 0 0
Boost compensator adjustment
Pump speed r/min   600 600 600
Rack position   R1-1.8
Boost pressure kPa   6.7 5.4 8
Boost pressure mmHg   50 40 60
Boost compensator adjustment_02
Pump speed r/min   600 600 600
Rack position   R1(11)
Boost pressure kPa   26.7 20 33.4
Boost pressure mmHg   200 150 250
Timer adjustment
Pump speed r/min   700--
Advance angle deg.   0 0 0
Remarks
Start
 
Timer adjustment_02
Pump speed r/min   650
Advance angle deg.   0.5
Timer adjustment_03
Pump speed r/min   850
Advance angle deg.   1.2 0.7 1.7
Timer adjustment_04
Pump speed r/min   1050
Advance angle deg.   3 2.5 3.5
Remarks
Finish
 

Test data Ex:

Governor adjustment

Test data 106671-4861
N:Pump speed R:Rack position (mm) (1)Target notch: K (2)Tolerance for racks not indicated: +-0.05mm. (3)Boost compensator stroke: BCL
----------
K=5 BCL=1.8+-0.1mm
----------

Speed control lever angle

Test data 106671-4861
F:Full speed I:Idle (1)Stopper bolt setting
----------

----------
a=6deg+-5deg b=33deg+-5deg

Stop lever angle

Test data 106671-4861
N:Pump normal S:Stop the pump.
----------

----------
a=53deg+-5deg b=66.5deg+-5deg

0000001101

Test data 106671-4861
N:Normal B:When boosted (1)Rack position = aa at boost pressure 0.
----------
aa=11+-0.1mm
----------
a=(15deg) b=(10deg)

Timing setting

Test data 106671-4861
(1)Pump vertical direction (2)Coupling's key groove position at No 1 cylinder's beginning of injection (3)- (4)-
----------

----------
a=(150deg)




Have questions with 106671-4861?





Group cross 106671-4861 ZEXEL

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