106671-4833 ZEXEL INJECTION-PUMP ASSEMBLY Calibration Data 1066714833


106671-4833 INJECTION-PUMP ASSEMBLY
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Information injection-pump assembly

ZEXEL 106671-4833 1066714833

Cross reference number

ZEXEL 106671-4833 1066714833


Zexel num
Bosch num
Firm num
Name
106671-4833 
106671-4835 
 
  DPICO
INJECTION-PUMP ASSEMBLY
D2366 * Q

Calibration Data:

Adjustment conditions
Test oil
1404 Test oil
  ISO4113 or {SAEJ967d}
Test oil temperature degC   40 40 45
Nozzle and nozzle holder   105780-8140
Bosch type code   EF8511/9A
Nozzle   105780-0000
Bosch type code   DN12SD12T
Nozzle holder   105780-2080
Bosch type code   EF8511/9
Opening pressure MPa   17.2
Opening pressure kgf/cm2   175
Injection pipe
Outer diameter - inner diameter - length (mm)
mm   8-3-600
Overflow valve   131424-4420
Overflow valve opening pressure kPa   157 123 191
Overflow valve opening pressure kgf/cm2   1.6 1.25 1.95
Tester oil delivery pressure kPa   157 157 157
Tester oil delivery pressure kgf/cm2   1.6 1.6 1.6
Direction of rotation (viewed from drive side)
Right
  R
Injection timing adjustment
Direction of rotation (viewed from drive side)
Right
  R
Injection order   1-5-3-6- 2-4
Pre-stroke mm   4.8 4.75 4.85
Beginning of injection position
Drive side
  NO.1
Difference between angles 1
Cal 1-5
deg.   60 59.5 60.5
Difference between angles 2
Cal 1-3
deg.   120 119.5 120.5
Difference between angles 3
Cal 1-6
deg.   180 179.5 180.5
Difference between angles 4
Cyl.1-2
deg.   240 239.5 240.5
Difference between angles 5
Cal 1-4
deg.   300 299.5 300.5
Injection quantity adjustment
Adjusting point   A
Rack position   9.4
Pump speed r/min   700 700 700
Average injection quantity mm3/st.   115 113 117
Max. variation between cylinders %   0 -2 2
Basic   *
Fixing the lever   *
Injection quantity adjustment_02
Adjusting point   B
Rack position   9.4+-0.5
Pump speed r/min   1100 1100 1100
Average injection quantity mm3/st.   110 104 116
Max. variation between cylinders %   0 -3.5 3.5
Fixing the lever   *
Injection quantity adjustment_03
Adjusting point   C
Rack position   9+-0.5
Pump speed r/min   500 500 500
Average injection quantity mm3/st.   95 89 101
Fixing the lever   *
Injection quantity adjustment_04
Adjusting point   D
Rack position   6+-0.5
Pump speed r/min   300 300 300
Average injection quantity mm3/st.   10.5 9 12
Max. variation between cylinders %   0 -15 15
Fixing the rack   *
Injection quantity adjustment_05
Adjusting point   E
Rack position   -
Pump speed r/min   100 100 100
Average injection quantity mm3/st.   100 100
Fixing the lever   *
Remarks
After startup boost setting
 
Timer adjustment
Pump speed r/min   850--
Advance angle deg.   0 0 0
Remarks
Start
 
Timer adjustment_02
Pump speed r/min   800
Advance angle deg.   0.5
Timer adjustment_03
Pump speed r/min   1100
Advance angle deg.   6 5.5 6.5
Remarks
Finish
 

Test data Ex:

Governor adjustment

Test data 106671-4833
N:Pump speed R:Rack position (mm) (1)Tolerance for racks not indicated: +-0.05mm. (2)Microswitch adjustment unnecessary. (3)Excess fuel setting for starting: SXL (N = N1) (4)Damper spring setting
----------
SXL=9.5+-0.1mm N1=350r/min
----------

Speed control lever angle

Test data 106671-4833
F:Full speed
----------

----------
a=(7deg)+-5deg

0000000901

Test data 106671-4833
F:Full load I:Idle (1)Stopper bolt setting
----------

----------
a=10deg+-5deg b=21deg+-3deg

Stop lever angle

Test data 106671-4833
N:Pump normal S:Stop the pump. (1)Drive side
----------

----------
a=25deg+-5deg b=64deg+-5deg

Timing setting

Test data 106671-4833
(1)Pump vertical direction (2)Coupling's key groove position for the No. 6 cylinder's beginning of injection (3)- (4)-
----------

----------
a=(70deg)




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