106671-4842 ZEXEL INJECTION-PUMP ASSEMBLY Calibration Data 1066714842


106671-4842 INJECTION-PUMP ASSEMBLY
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Information injection-pump assembly

ZEXEL 106671-4842 1066714842

Service parts 106671-4842 INJECTION-PUMP ASSEMBLY:

1. _
2. FUEL INJECTION PUMP 106061-7500
3. GOVERNOR 105489-0604
4. SUPPLY PUMP 105207-1470
5. AUTOM. ADVANCE MECHANIS 105636-2270
6. COUPLING PLATE 105663-0740
7. COUPLING PLATE
8. _
9. _
10. NOZZLE AND HOLDER ASSY
11. Nozzle and Holder
12. Open Pre:MPa(Kqf/cm2)
13. NOZZLE-HOLDER
14. NOZZLE
15. NOZZLE SET

Include in #1:

106671-4842 as INJECTION-PUMP ASSEMBLY

Cross reference number

ZEXEL 106671-4842 1066714842


Zexel num
Bosch num
Firm num
Name
106671-4842 
106671-4844 
 
  DPICO
INJECTION-PUMP ASSEMBLY
D2366T * Q

Calibration Data:

Adjustment conditions
Test oil
1404 Test oil
  ISO4113 or {SAEJ967d}
Test oil temperature degC   40 40 45
Nozzle and nozzle holder   105780-8140
Bosch type code   EF8511/9A
Nozzle   105780-0000
Bosch type code   DN12SD12T
Nozzle holder   105780-2080
Bosch type code   EF8511/9
Opening pressure MPa   17.2
Opening pressure kgf/cm2   175
Injection pipe
Outer diameter - inner diameter - length (mm)
mm   8-3-600
Overflow valve   131424-4420
Overflow valve opening pressure kPa   157 123 191
Overflow valve opening pressure kgf/cm2   1.6 1.25 1.95
Tester oil delivery pressure kPa   157 157 157
Tester oil delivery pressure kgf/cm2   1.6 1.6 1.6
Direction of rotation (viewed from drive side)
Right
  R
Injection timing adjustment
Direction of rotation (viewed from drive side)
Right
  R
Injection order   1-5-3-6- 2-4
Pre-stroke mm   4.7 4.65 4.75
Beginning of injection position
Drive side
  NO.1
Difference between angles 1
Cal 1-5
deg.   60 59.5 60.5
Difference between angles 2
Cal 1-3
deg.   120 119.5 120.5
Difference between angles 3
Cal 1-6
deg.   180 179.5 180.5
Difference between angles 4
Cyl.1-2
deg.   240 239.5 240.5
Difference between angles 5
Cal 1-4
deg.   300 299.5 300.5
Injection quantity adjustment
Adjusting point   A
Rack position   10.4
Pump speed r/min   700 700 700
Average injection quantity mm3/st.   148 146 150
Max. variation between cylinders %   0 -2 2
Basic   *
Fixing the lever   *
Boost pressure kPa   56 56
Boost pressure mmHg   420 420
Injection quantity adjustment_02
Adjusting point   B
Rack position   11
Pump speed r/min   1100 1100 1100
Average injection quantity mm3/st.   154.5 151.5 157.5
Max. variation between cylinders %   0 -3 3
Fixing the lever   *
Boost pressure kPa   56 56
Boost pressure mmHg   420 420
Injection quantity adjustment_03
Adjusting point   F
Rack position   5.2+-0.5
Pump speed r/min   250 250 250
Average injection quantity mm3/st.   14.5 13 16
Fixing the rack   *
Boost pressure kPa   0 0 0
Boost pressure mmHg   0 0 0
Injection quantity adjustment_04
Adjusting point   G
Rack position   -
Pump speed r/min   100 100 100
Average injection quantity mm3/st.   165 160 170
Max. variation between cylinders %   0 -15 15
Fixing the lever   *
Boost pressure kPa   56 56
Boost pressure mmHg   420 420
Rack limit   *
Boost compensator adjustment
Pump speed r/min   500 500 500
Rack position   8.7
Boost pressure kPa   22.7 20.65 24.75
Boost pressure mmHg   170 155 185
Boost compensator adjustment_02
Pump speed r/min   500 500 500
Rack position   10.4
Boost pressure kPa   42.7 42.7 42.7
Boost pressure mmHg   320 320 320
Timer adjustment
Pump speed r/min   750--
Advance angle deg.   0 0 0
Remarks
Start
 
Timer adjustment_02
Pump speed r/min   700
Advance angle deg.   0.5
Timer adjustment_03
Pump speed r/min   1100
Advance angle deg.   3 2.5 3.5
Remarks
Finish
 

Test data Ex:

Governor adjustment

Test data 106671-4842
N:Pump speed R:Rack position (mm) (1)Lever ratio: RT (2)Target shim dimension: TH (3)Tolerance for racks not indicated: +-0.05mm. (4)Microswitch adjustment not necessary. (5)RACK LIMIT (6)Boost compensator stroke: BCL (7)Damper spring setting
----------
RT=1 TH=2.9mm BCL=1.7+-0.1mm
----------

Speed control lever angle

Test data 106671-4842
F:Full speed
----------

----------
a=7deg+-5deg

0000000901

Test data 106671-4842
F:Full load I:Idle (1)Stopper bolt setting
----------

----------
a=10deg+-5deg b=34deg+-3deg

Stop lever angle

Test data 106671-4842
N:Pump normal S:Stop the pump.
----------

----------
a=40deg+-5deg b=73deg+-5deg

Timing setting

Test data 106671-4842
(1)Pump vertical direction (2)Coupling's key groove position for the No. 6 cylinder's beginning of injection (3)- (4)-
----------

----------
a=(70deg)




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Group cross 106671-4842 ZEXEL

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