106671-4700 ZEXEL INJECTION-PUMP ASSEMBLY Calibration Data 1066714700 3626551180


106671-4700 INJECTION-PUMP ASSEMBLY
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Information injection-pump assembly

ZEXEL 106671-4700 1066714700
MITSUBISHI-HEAV 3626551180 3626551180

Cross reference number

ZEXEL 106671-4700 1066714700
MITSUBISHI-HEAV 3626551180 3626551180


Zexel num
Bosch num
Firm num
Name
106671-4700 
106671-4790 
 
3626551180  MITSUBISHI-HEAV
INJECTION-PUMP ASSEMBLY
S6B * K

Calibration Data:

Adjustment conditions
Test oil
1404 Test oil
  ISO4113 or {SAEJ967d}
Test oil temperature degC   40 40 45
Nozzle and nozzle holder   105780-8130
Bosch type code   EFEP215A
Nozzle   105780-0050
Bosch type code   DN6TD119NP1T
Nozzle holder   105780-2090
Bosch type code   EFEP215
Opening pressure MPa   17.2
Opening pressure kgf/cm2   175
Injection pipe
Outer diameter - inner diameter - length (mm)
mm   8-3-600
Overflow valve   131424-7420
Overflow valve opening pressure kPa   255 221 289
Overflow valve opening pressure kgf/cm2   2.6 2.25 2.95
Tester oil delivery pressure kPa   157 157 157
Tester oil delivery pressure kgf/cm2   1.6 1.6 1.6
Direction of rotation (viewed from drive side)
Right
  R
Injection timing adjustment
Direction of rotation (viewed from drive side)
Right
  R
Injection order   1-5-3-6- 2-4
Pre-stroke mm   3.9 3.85 3.95
Beginning of injection position
Governor side
  NO.1
Difference between angles 1
Cal 1-5
deg.   60 59.5 60.5
Difference between angles 2
Cal 1-3
deg.   120 119.5 120.5
Difference between angles 3
Cal 1-6
deg.   180 179.5 180.5
Difference between angles 4
Cyl.1-2
deg.   240 239.5 240.5
Difference between angles 5
Cal 1-4
deg.   300 299.5 300.5
Injection quantity adjustment
Adjusting point   A
Rack position   16.9
Pump speed r/min   900 900 900
Average injection quantity mm3/st.   378 371 385
Max. variation between cylinders %   0 -3 3
Basic   *
Fixing the rack   *
Injection quantity adjustment_02
Adjusting point   B
Rack position   5.2+-0.5
Pump speed r/min   300 300 300
Average injection quantity mm3/st.   31.5 29 34
Max. variation between cylinders %   0 -10 10
Fixing the rack   *
Injection quantity adjustment_03
Adjusting point   C
Rack position   -
Pump speed r/min   100 100 100
Average injection quantity mm3/st.   370 370 390
Fixing the lever   *
Rack limit   *
Timer adjustment
Pump speed r/min   500--
Advance angle deg.   0 0 0
Remarks
Start
 
Timer adjustment_02
Pump speed r/min   450
Advance angle deg.   0.5
Timer adjustment_03
Pump speed r/min   850
Advance angle deg.   2 1.5 2.5
Remarks
Finish
 

Test data Ex:

Governor adjustment

Test data 106671-4700
N:Pump speed R:Rack position (mm) (1)Target notch: K (2)Tolerance for racks not indicated: +-0.05mm. (3)RACK LIMIT (4)Idle sub spring setting: L1. (5)Rack difference between N = N1 and N = N2
----------
K=5 L1=4.5-0.5mm N1=900r/min N2=850r/min
----------

Speed control lever angle

Test data 106671-4700
F:Full speed S:Stop (1)Set the pump speed at aa. ( At delivery ) (2)Set the pump speed at bb.
----------
aa=900r/min bb=750r/min
----------
a=6deg+-5deg b=10deg+-5deg c=32deg+-3deg

0000000901

Test data 106671-4700
F:Full load I:Idle S:Stop (1)Actual measurement (2)Actual measurement (3)Actual measurement
----------

----------

Timing setting

Test data 106671-4700
(1)Pump vertical direction (2)Coupling's key groove position at No 1 cylinder's beginning of injection (3)- (4)-
----------

----------
a=(90deg)




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