106671-4761 ZEXEL INJECTION-PUMP ASSEMBLY Calibration Data 1066714761


106671-4761 INJECTION-PUMP ASSEMBLY
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Information injection-pump assembly

ZEXEL 106671-4761 1066714761

Service parts 106671-4761 INJECTION-PUMP ASSEMBLY:

1. _
2. FUEL INJECTION PUMP 106061-7660
3. GOVERNOR 105489-2830
4. SUPPLY PUMP 105207-1400
5. AUTOM. ADVANCE MECHANIS 105636-2260
6. COUPLING PLATE 105663-0470
7. COUPLING PLATE
8. _
9. _
10. NOZZLE AND HOLDER ASSY 105101-2060
11. Nozzle and Holder
12. Open Pre:MPa(Kqf/cm2) 21.6{220}
13. NOZZLE-HOLDER 105031-3570
14. NOZZLE 105015-4370
15. NOZZLE SET

Include in #1:

106671-4761 as INJECTION-PUMP ASSEMBLY

Cross reference number

ZEXEL 106671-4761 1066714761


Zexel num
Bosch num
Firm num
Name
106671-4761 
 
   
INJECTION-PUMP ASSEMBLY

Calibration Data:

Adjustment conditions
Test oil
1404 Test oil
  ISO4113 or {SAEJ967d}
Test oil temperature degC   40 40 45
Nozzle and nozzle holder   105780-8140
Bosch type code   EF8511/9A
Nozzle   105780-0000
Bosch type code   DN12SD12T
Nozzle holder   105780-2080
Bosch type code   EF8511/9
Opening pressure MPa   17.2
Opening pressure kgf/cm2   175
Injection pipe
Outer diameter - inner diameter - length (mm)
mm   8-3-600
Overflow valve opening pressure kPa   157 123 191
Overflow valve opening pressure kgf/cm2   1.6 1.25 1.95
Tester oil delivery pressure kPa   157 157 157
Tester oil delivery pressure kgf/cm2   1.6 1.6 1.6
Direction of rotation (viewed from drive side)
Right
  R
Injection timing adjustment
Direction of rotation (viewed from drive side)
Right
  R
Injection order   1-5-3-6- 2-4
Pre-stroke mm   4.7 4.65 4.75
Beginning of injection position
Drive side
  NO.1
Difference between angles 1
Cal 1-5
deg.   60 59.5 60.5
Difference between angles 2
Cal 1-3
deg.   120 119.5 120.5
Difference between angles 3
Cal 1-6
deg.   180 179.5 180.5
Difference between angles 4
Cyl.1-2
deg.   240 239.5 240.5
Difference between angles 5
Cal 1-4
deg.   300 299.5 300.5
Injection quantity adjustment
Adjusting point   A
Rack position   10.2
Pump speed r/min   700 700 700
Average injection quantity mm3/st.   144.7 142.7 146.7
Max. variation between cylinders %   0 -2 2
Basic   *
Fixing the lever   *
Injection quantity adjustment_02
Adjusting point   B
Rack position   10.85
Pump speed r/min   1100 1100 1100
Average injection quantity mm3/st.   150.6 147.6 153.6
Fixing the lever   *
Injection quantity adjustment_03
Adjusting point   D
Rack position   4.8+-0.5
Pump speed r/min   400 400 400
Average injection quantity mm3/st.   15.5 14 17
Max. variation between cylinders %   0 -15 15
Fixing the rack   *
Timer adjustment
Pump speed r/min   -
Advance angle deg.   0 0 0
Remarks
Measure speed (beginning of operation).
 
Timer adjustment_02
Pump speed r/min   -
Advance angle deg.   3 3 3
Remarks
Measure the actual speed, stop
 

Test data Ex:

Governor adjustment

Test data 106671-4761
N:Pump speed R:Rack position (mm) (1)Lever ratio: RT (2)Target shim dimension: TH (3)Tolerance for racks not indicated: +-0.05mm. (4)Microswitch adjustment not necessary. (5)Excess fuel setting for starting: SXL (N = N1) (6)Damper spring setting
----------
RT=1 TH=2.1mm SXL=11.05+-0.1mm N1=300r/min
----------

Speed control lever angle

Test data 106671-4761
F:Full speed I:Idle (1)Stopper bolt setting
----------

----------
a=(9deg)+-5deg b=(18deg)+-5deg

0000000901

Test data 106671-4761
F:Full load
----------

----------
a=16deg+-5deg

Stop lever angle

Test data 106671-4761
N:Pump normal S:Stop the pump.
----------

----------
a=25deg+-5deg b=64deg+-5deg

Timing setting

Test data 106671-4761
(1)Pump vertical direction (2)Coupling's key groove position for the No. 6 cylinder's beginning of injection (3)- (4)-
----------

----------
a=(70deg)




Have questions with 106671-4761?





Group cross 106671-4761 ZEXEL

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3626551180 
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