106671-4771 ZEXEL 9 400 610 844 BOSCH INJECTION-PUMP ASSEMBLY 9400610844 1066714771 3626540150


106671-4771 INJECTION-PUMP ASSEMBLY
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Information injection-pump assembly

BOSCH 9 400 610 844 9400610844
ZEXEL 106671-4771 1066714771
MITSUBISHI-HEAV 3626540150 3626540150

Service parts 106671-4771 INJECTION-PUMP ASSEMBLY:

1. _
2. FUEL INJECTION PUMP 106061-7050
3. GOVERNOR 105447-0901
4. SUPPLY PUMP 105217-1331
5. AUTOM. ADVANCE MECHANIS 105636-1920
6. COUPLING PLATE 105662-0710
7. COUPLING PLATE
8. _
9. _
10. NOZZLE AND HOLDER ASSY 105100-5171
11. Nozzle and Holder 36261-11070
12. Open Pre:MPa(Kqf/cm2) 21.6{220}
13. NOZZLE-HOLDER 105031-4441
14. NOZZLE 105015-4350
15. NOZZLE SET

Include in #1:

106671-4771 as INJECTION-PUMP ASSEMBLY

Cross reference number

BOSCH 9 400 610 844 9400610844
ZEXEL 106671-4771 1066714771
MITSUBISHI-HEAV 3626540150 3626540150


Zexel num
Bosch num
Firm num
Name
106671-4771 
106671-9450 
9 400 610 844 
3626540150  MITSUBISHI-HEAV
INJECTION-PUMP ASSEMBLY
S6B K 14CA INJECTION PUMP ASSY PE6P,6PD PE

Calibration Data:

Adjustment conditions
Test oil
1404 Test oil
  ISO4113 or {SAEJ967d}
Test oil temperature degC   40 40 45
Nozzle and nozzle holder   105780-8140
Bosch type code   EF8511/9A
Nozzle   105780-0000
Bosch type code   DN12SD12T
Nozzle holder   105780-2080
Bosch type code   EF8511/9
Opening pressure MPa   17.2
Opening pressure kgf/cm2   175
Injection pipe
Outer diameter - inner diameter - length (mm)
mm   8-3-600
Overflow valve   131424-7420
Overflow valve opening pressure kPa   255 221 289
Overflow valve opening pressure kgf/cm2   2.6 2.25 2.95
Tester oil delivery pressure kPa   157 157 157
Tester oil delivery pressure kgf/cm2   1.6 1.6 1.6
Direction of rotation (viewed from drive side)
Right
  R
Injection timing adjustment
Direction of rotation (viewed from drive side)
Right
  R
Injection order   1-5-3-6- 2-4
Pre-stroke mm   3.7 3.65 3.75
Beginning of injection position
Governor side
  NO.1
Difference between angles 1
Cal 1-5
deg.   60 59.5 60.5
Difference between angles 2
Cal 1-3
deg.   120 119.5 120.5
Difference between angles 3
Cal 1-6
deg.   180 179.5 180.5
Difference between angles 4
Cyl.1-2
deg.   240 239.5 240.5
Difference between angles 5
Cal 1-4
deg.   300 299.5 300.5
Injection quantity adjustment
Adjusting point   A
Rack position   10.7
Pump speed r/min   750 750 750
Average injection quantity mm3/st.   186 179 193
Max. variation between cylinders %   0 -3 3
Basic   *
Fixing the rack   *
Injection quantity adjustment_02
Adjusting point   -
Rack position   5.1+-0.5
Pump speed r/min   350 350 350
Average injection quantity mm3/st.   19.5 17 22
Max. variation between cylinders %   0 -10 10
Fixing the rack   *
Remarks
Adjust only variation between cylinders; adjust governor according to governor specifications.
 
Injection quantity adjustment_03
Adjusting point   C
Rack position   -
Pump speed r/min   100 100 100
Average injection quantity mm3/st.   233 233 243
Fixing the lever   *
Rack limit   *
Timer adjustment
Pump speed r/min   (450)--
Advance angle deg.   0 0 0
Remarks
Start
 
Timer adjustment_02
Pump speed r/min   400
Advance angle deg.   0.5
Timer adjustment_03
Pump speed r/min   500
Advance angle deg.   0.9
Timer adjustment_04
Pump speed r/min   700
Advance angle deg.   1.2 0.7 1.7
Timer adjustment_05
Pump speed r/min   -
Advance angle deg.   4 3.5 4.5
Remarks
Measure the actual speed, stop
 

Test data Ex:

Governor adjustment

Test data 106671-4771
N:Pump speed R:Rack position (mm) (1)Target notch: K (2)RACK LIMIT (3)Rack difference between N = N1 and N = N2 (4)Idle sub spring setting: L1.
----------
K=14 N1=750r/min N2=700r/min L1=3-0.5mm
----------

Speed control lever angle

Test data 106671-4771
F:Full speed S:Stop
----------

----------
a=8deg+-5deg b=32deg+-3deg

0000000901

Test data 106671-4771
F:Full load I:Idle S:Stop (1)Use the hole at R = aa
----------
aa=25mm
----------
a=26deg+-5deg b=29deg+-5deg c=53deg+-5deg

Timing setting

Test data 106671-4771
(1)Pump vertical direction (2)Coupling's key groove position at No 1 cylinder's beginning of injection (3)- (4)-
----------

----------
a=(100deg)




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