Rating:
Information injection-pump assembly
ZEXEL
106671-4670
1066714670
MITSUBISHI-HEAV
3256564060
3256564060
Service parts 106671-4670 INJECTION-PUMP ASSEMBLY:
1.
_
7.
COUPLING PLATE
8.
_
9.
_
11.
Nozzle and Holder
32561-54010
12.
Open Pre:MPa(Kqf/cm2)
21.6{220}
15.
NOZZLE SET
Include in #1:
106671-4670
as INJECTION-PUMP ASSEMBLY
Cross reference number
ZEXEL
106671-4670
1066714670
MITSUBISHI-HEAV
3256564060
3256564060
Zexel num
Bosch num
Firm num
Name
Calibration Data:
Adjustment conditions
Test oil
1404 Test oil ISO4113 or {SAEJ967d}
1404 Test oil ISO4113 or {SAEJ967d}
Test oil temperature
degC
40
40
45
Nozzle and nozzle holder
105780-8130
Bosch type code
EFEP215A
Nozzle
105780-0050
Bosch type code
DN6TD119NP1T
Nozzle holder
105780-2090
Bosch type code
EFEP215
Opening pressure
MPa
17.2
Opening pressure
kgf/cm2
175
Injection pipe
Outer diameter - inner diameter - length (mm) mm 8-3-600
Outer diameter - inner diameter - length (mm) mm 8-3-600
Overflow valve
131424-1520
Overflow valve opening pressure
kPa
157
123
191
Overflow valve opening pressure
kgf/cm2
1.6
1.25
1.95
Tester oil delivery pressure
kPa
157
157
157
Tester oil delivery pressure
kgf/cm2
1.6
1.6
1.6
Direction of rotation (viewed from drive side)
Left L
Left L
Injection timing adjustment
Direction of rotation (viewed from drive side)
Left L
Left L
Injection order
1-5-3-6-
2-4
Pre-stroke
mm
3.9
3.85
3.95
Beginning of injection position
Governor side NO.1
Governor side NO.1
Difference between angles 1
Cal 1-5 deg. 60 59.5 60.5
Cal 1-5 deg. 60 59.5 60.5
Difference between angles 2
Cal 1-3 deg. 120 119.5 120.5
Cal 1-3 deg. 120 119.5 120.5
Difference between angles 3
Cal 1-6 deg. 180 179.5 180.5
Cal 1-6 deg. 180 179.5 180.5
Difference between angles 4
Cyl.1-2 deg. 240 239.5 240.5
Cyl.1-2 deg. 240 239.5 240.5
Difference between angles 5
Cal 1-4 deg. 300 299.5 300.5
Cal 1-4 deg. 300 299.5 300.5
Injection quantity adjustment
Adjusting point
-
Rack position
12.9
Pump speed
r/min
1050
1050
1050
Average injection quantity
mm3/st.
419
409
429
Max. variation between cylinders
%
0
-5
5
Fixing the rack
*
Boost pressure
kPa
167
167
Boost pressure
mmHg
1250
1250
Standard for adjustment of the maximum variation between cylinders
*
Injection quantity adjustment_02
Adjusting point
-
Rack position
13.1
Pump speed
r/min
750
750
750
Average injection quantity
mm3/st.
394
385
403
Max. variation between cylinders
%
0
-3
3
Basic
*
Fixing the rack
*
Boost pressure
kPa
167
167
Boost pressure
mmHg
1250
1250
Standard for adjustment of the maximum variation between cylinders
*
Injection quantity adjustment_03
Adjusting point
A
Rack position
12.9
Pump speed
r/min
1050
1050
1050
Average injection quantity
mm3/st.
419
409
429
Fixing the lever
*
Boost pressure
kPa
167
167
Boost pressure
mmHg
1250
1250
Injection quantity adjustment_04
Adjusting point
B
Rack position
13.1
Pump speed
r/min
750
750
750
Average injection quantity
mm3/st.
394
385
403
Basic
*
Fixing the lever
*
Boost pressure
kPa
167
167
Boost pressure
mmHg
1250
1250
Injection quantity adjustment_05
Adjusting point
C
Rack position
4.6+-0.5
Pump speed
r/min
300
300
300
Average injection quantity
mm3/st.
20.5
17.5
23.5
Fixing the rack
*
Boost pressure
kPa
0
0
0
Boost pressure
mmHg
0
0
0
Injection quantity adjustment_06
Adjusting point
D
Rack position
11.1
Pump speed
r/min
500
500
500
Average injection quantity
mm3/st.
276
256
296
Fixing the lever
*
Boost pressure
kPa
0
0
0
Boost pressure
mmHg
0
0
0
Injection quantity adjustment_07
Adjusting point
F
Rack position
(2.3)--
Pump speed
r/min
1350
1350
1350
Average injection quantity
mm3/st.
5
Fixing the lever
*
Boost pressure
kPa
167
167
Boost pressure
mmHg
1250
1250
Boost compensator adjustment
Pump speed
r/min
500
500
500
Rack position
11.1
Boost pressure
kPa
66.7
66.7
66.7
Boost pressure
mmHg
500
500
500
Boost compensator adjustment_02
Pump speed
r/min
500
500
500
Rack position
12.6
Boost pressure
kPa
127
120.3
133.7
Boost pressure
mmHg
950
900
1000
Boost compensator adjustment_03
Pump speed
r/min
500
500
500
Rack position
13.1
Boost pressure
kPa
153
146.3
159.7
Boost pressure
mmHg
1150
1100
1200
Timer adjustment
Pump speed
r/min
450--
Advance angle
deg.
0
0
0
Remarks
Start
Start
Timer adjustment_02
Pump speed
r/min
400
Advance angle
deg.
0.5
Timer adjustment_03
Pump speed
r/min
700
Advance angle
deg.
1.4
0.9
1.9
Timer adjustment_04
Pump speed
r/min
1050
Advance angle
deg.
4
3.5
4.5
Remarks
Finish
Finish
Test data Ex:
Governor adjustment
N:Pump speed
R:Rack position (mm)
(1)Notch fixed: K
(2)Tolerance for racks not indicated: +-0.05mm.
(3)Boost compensator stroke: BCL
(4)Set idle sub-spring
(5)Main spring setting
----------
K=15 BCL=2+-0.1mm
----------
----------
K=15 BCL=2+-0.1mm
----------
Speed control lever angle
F:Full speed
I:Idle
(1)Stopper bolt setting
----------
----------
a=(9deg)+-5deg b=(32deg)+-5deg
----------
----------
a=(9deg)+-5deg b=(32deg)+-5deg
Stop lever angle
N:Pump normal
S:Stop the pump.
(1)Speed = aa, rack position = bb (sealed at shipping)
----------
aa=0r/min bb=1-0.2mm
----------
a=35deg+-5deg b=70deg+-5deg
----------
aa=0r/min bb=1-0.2mm
----------
a=35deg+-5deg b=70deg+-5deg
Timing setting
(1)Pump vertical direction
(2)Coupling's key groove position at No 1 cylinder's beginning of injection
(3)-
(4)-
----------
----------
a=(20deg)
----------
----------
a=(20deg)