106671-4654 ZEXEL INJECTION-PUMP ASSEMBLY Calibration Data 1066714654 75l47010f


106671-4654 INJECTION-PUMP ASSEMBLY
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Information injection-pump assembly

ZEXEL 106671-4654 1066714654
NIIGATA-URAWA 75L47010F 75l47010f

Service parts 106671-4654 INJECTION-PUMP ASSEMBLY:

1. _
2. FUEL INJECTION PUMP 106061-7970
3. GOVERNOR 105487-4870
4. SUPPLY PUMP 105237-4570
5. AUTOM. ADVANCE MECHANIS 105635-0150
6. COUPLING PLATE 105663-0340
7. COUPLING PLATE
8. _
9. _
10. NOZZLE AND HOLDER ASSY
11. Nozzle and Holder
12. Open Pre:MPa(Kqf/cm2)
13. NOZZLE-HOLDER
14. NOZZLE
15. NOZZLE SET

Include in #1:

106671-4654 as INJECTION-PUMP ASSEMBLY

Cross reference number

ZEXEL 106671-4654 1066714654
NIIGATA-URAWA 75L47010F 75l47010f


Zexel num
Bosch num
Firm num
Name
106671-4654 
106671-4656 
 
75L47010F  NIIGATA-URAWA
INJECTION-PUMP ASSEMBLY
DMF13HZ * K

Calibration Data:

Adjustment conditions
Test oil
1404 Test oil
  ISO4113 or {SAEJ967d}
Test oil temperature degC   40 40 45
Nozzle and nozzle holder   105780-8140
Bosch type code   EF8511/9A
Nozzle   105780-0000
Bosch type code   DN12SD12T
Nozzle holder   105780-2080
Bosch type code   EF8511/9
Opening pressure MPa   17.2
Opening pressure kgf/cm2   175
Injection pipe
Outer diameter - inner diameter - length (mm)
mm   8-3-600
Overflow valve   131425-0120
Overflow valve opening pressure kPa   157 123 191
Overflow valve opening pressure kgf/cm2   1.6 1.25 1.95
Tester oil delivery pressure kPa   157 157 157
Tester oil delivery pressure kgf/cm2   1.6 1.6 1.6
Direction of rotation (viewed from drive side)
Left
  L
Injection timing adjustment
Direction of rotation (viewed from drive side)
Left
  L
Injection order   1-4-2-6- 3-5
Pre-stroke mm   3.05 3 3.1
Beginning of injection position
Governor side
  NO.1
Difference between angles 1
Cal 1-4
deg.   60 59.5 60.5
Difference between angles 2
Cyl.1-2
deg.   120 119.5 120.5
Difference between angles 3
Cal 1-6
deg.   180 179.5 180.5
Difference between angles 4
Cal 1-3
deg.   240 239.5 240.5
Difference between angles 5
Cal 1-5
deg.   300 299.5 300.5
Injection quantity adjustment
Adjusting point   A
Rack position   13.6
Pump speed r/min   1000 1000 1000
Average injection quantity mm3/st.   236 231 241
Max. variation between cylinders %   0 -3 3
Basic   *
Fixing the lever   *
Injection quantity adjustment_02
Adjusting point   B
Rack position   5.5+-0.5
Pump speed r/min   300 300 300
Average injection quantity mm3/st.   17 15.5 18.5
Max. variation between cylinders %   0 -10 10
Fixing the rack   *
Timer adjustment
Pump speed r/min   350
Advance angle deg.   0.5
Timer adjustment_02
Pump speed r/min   600
Advance angle deg.   1.6 1.1 2.1
Timer adjustment_03
Pump speed r/min   800
Advance angle deg.   5 4.5 5.5
Remarks
Finish
 

Test data Ex:

Governor adjustment

Test data 106671-4654
N:Pump speed R:Rack position (mm) (1)Tolerance for racks not indicated: +-0.05mm. (2)Set the load lever's stop position so that R = aa (N = 0). (3)Rack limit using the stop lever: R1 (4)Damper spring setting (5)Injection quantity Q = Q1
----------
aa=5.4+-0.1mm R1=13.9+-0.1mm Q1=(18)+-1.5mm3/st
----------

Speed control lever angle

Test data 106671-4654
F:Full speed
----------

----------
a=(2.5deg)+-5deg

0000000901

Test data 106671-4654
F:Full load I:Idle S:Stop
----------

----------
a=20deg+-5deg b=46.5deg+-3deg c=(10deg)+-5deg

Stop lever angle

Test data 106671-4654
N:Pump normal S:Stop the pump. (1)Drive side (2)Rack position = aa (3)Use the hole at R = bb
----------
aa=13.9+-0.1mm bb=50mm
----------
a=34deg+-5deg b=36deg+-5deg

Timing setting

Test data 106671-4654
(1)Pump vertical direction (2)Coupling's key groove position at No 1 cylinder's beginning of injection (3)- (4)-
----------

----------
a=(7deg)




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Group cross 106671-4654 ZEXEL

Niigata-Urawa 

 
75L47010A 
INJECTION-PUMP ASSEMBLY
DMF13HZ
 
75L47010B 
INJECTION-PUMP ASSEMBLY
DMF13HZ
 
75L47010C 
INJECTION-PUMP ASSEMBLY
DMF13HZ
 
 
INJECTION-PUMP ASSEMBLY

Niigata-Urawa 

106671-4654  

106671-4656 
 
75L47010F 
INJECTION-PUMP ASSEMBLY
DMF13HZ
 
75L47011A 
INJECTION-PUMP ASSEMBLY
DMF13HZ
9 400 616 821 
75L47010G 
INJECTION-PUMP ASSEMBLY
DMF13HZ
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