106671-4630 ZEXEL INJECTION-PUMP ASSEMBLY Calibration Data 1066714630


106671-4630 INJECTION-PUMP ASSEMBLY
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Information injection-pump assembly

ZEXEL 106671-4630 1066714630

Service parts 106671-4630 INJECTION-PUMP ASSEMBLY:

1. _
2. FUEL INJECTION PUMP 106060-5500
3. GOVERNOR 105447-0520
4. SUPPLY PUMP 105237-1730
5. AUTOM. ADVANCE MECHANIS 105639-2100
6. COUPLING PLATE 105664-0280
7. COUPLING PLATE
8. _
9. _
10. NOZZLE AND HOLDER ASSY 105160-4390
11. Nozzle and Holder
12. Open Pre:MPa(Kqf/cm2) 25.5{260}
13. NOZZLE-HOLDER 105031-4560
14. NOZZLE 105015-5120
15. NOZZLE SET

Include in #1:

106671-4630 as INJECTION-PUMP ASSEMBLY

Cross reference number

ZEXEL 106671-4630 1066714630


Zexel num
Bosch num
Firm num
Name
106671-4630 
 
   
INJECTION-PUMP ASSEMBLY

Calibration Data:

Adjustment conditions
Test oil
1404 Test oil
  ISO4113 or {SAEJ967d}
Test oil temperature degC   40 40 45
Nozzle and nozzle holder   105780-8130
Bosch type code   EFEP215A
Nozzle   105780-0050
Bosch type code   DN6TD119NP1T
Nozzle holder   105780-2090
Bosch type code   EFEP215
Opening pressure MPa   17.2
Opening pressure kgf/cm2   175
Injection pipe
Outer diameter - inner diameter - length (mm)
mm   8-3-600
Overflow valve   131425-0120
Overflow valve opening pressure kPa   157 123 191
Overflow valve opening pressure kgf/cm2   1.6 1.25 1.95
Tester oil delivery pressure kPa   157 157 157
Tester oil delivery pressure kgf/cm2   1.6 1.6 1.6
Direction of rotation (viewed from drive side)
Left
  L
Injection timing adjustment
Direction of rotation (viewed from drive side)
Left
  L
Injection order   1-4-2-6- 3-5
Pre-stroke mm   3.9 3.85 3.95
Beginning of injection position
Drive side
  NO.1
Difference between angles 1
Cal 1-4
deg.   60 59.5 60.5
Difference between angles 2
Cyl.1-2
deg.   120 119.5 120.5
Difference between angles 3
Cal 1-6
deg.   180 179.5 180.5
Difference between angles 4
Cal 1-3
deg.   240 239.5 240.5
Difference between angles 5
Cal 1-5
deg.   300 299.5 300.5
Injection quantity adjustment
Adjusting point   A
Rack position   15.9
Pump speed r/min   900 900 900
Average injection quantity mm3/st.   354 349 359
Max. variation between cylinders %   0 -3 3
Basic   *
Fixing the lever   *
Injection quantity adjustment_02
Adjusting point   B
Rack position   5.9+-0.5
Pump speed r/min   500 500 500
Average injection quantity mm3/st.   62 59 65
Max. variation between cylinders %   0 -10 10
Fixing the rack   *
Injection quantity adjustment_03
Adjusting point   C
Rack position   -
Pump speed r/min   100 100 100
Average injection quantity mm3/st.   290 280 300
Fixing the lever   *
Rack limit   *
Timer adjustment
Pump speed r/min   -
Advance angle deg.   0 0 0
Remarks
Measure speed (beginning of operation).
 
Timer adjustment_02
Pump speed r/min   -
Advance angle deg.   4.5 4.5 4.5
Remarks
Measure the actual speed, stop
 

Test data Ex:

Governor adjustment

Test data 106671-4630
N:Pump speed R:Rack position (mm) (1)Target notch: K (2)Tolerance for racks not indicated: +-0.05mm. (3)RACK LIMIT (4)Idle sub spring setting: L1.
----------
K=4 L1=6.1-0.5mm
----------

Speed control lever angle

Test data 106671-4630
F:Full speed I:Idle S:Stop
----------

----------
a=52deg+-3deg b=23deg+-5deg c=14deg+-5deg

Stop lever angle

Test data 106671-4630
N:Pump normal S:Stop the pump. (1)Normal
----------

----------
a=36deg+-5deg b=53deg+-5deg

Timing setting

Test data 106671-4630
(1)Pump vertical direction (2)Coupling's key groove position for the No. 6 cylinder's beginning of injection (3)B.T.D.C.: aa (4)-
----------
aa=16deg
----------
a=(10deg)




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Group cross 106671-4630 ZEXEL

106671-4630  
 
 
INJECTION-PUMP ASSEMBLY

Niigata-Urawa 

 
75G47040B 
INJECTION-PUMP ASSEMBLY
6L13CX
9 400 613 345 
75G47040C 
INJECTION-PUMP ASSEMBLY
6L13CX

Niigata-Tekkou 

9 400 616 819 
75G47040E 
INJECTION-PUMP ASSEMBLY
6L13CX
 
75G47040F 
INJECTION-PUMP ASSEMBLY
6L13CX
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