106671-4670 ZEXEL INJECTION-PUMP ASSEMBLY Calibration Data 1066714670 3256564060

Information Cross number Calibration Data Calibration Data Ex

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Information injection-pump assembly

ZEXEL 106671-4670 1066714670

MITSUBISHI-HEAV 3256564060 3256564060

Service parts 106671-4670 INJECTION-PUMP ASSEMBLY:

1. _

2. FUEL INJECTION PUMP 106061-5950

3. GOVERNOR 105407-4470

4. SUPPLY PUMP 105207-1320

5. AUTOM. ADVANCE MECHANIS 105639-2200

6. COUPLING PLATE 105664-0420

7. COUPLING PLATE

8. _

9. _

10. NOZZLE AND HOLDER ASSY 105101-6121

11. Nozzle and Holder 32561-54010

12. Open Pre:MPa(Kqf/cm2) 21.6{220}

13. NOZZLE-HOLDER 105031-4761

14. NOZZLE 105015-8290

15. NOZZLE SET

Include in #1:

106671-4670 as INJECTION-PUMP ASSEMBLY

Cross reference number

ZEXEL 106671-4670 1066714670

MITSUBISHI-HEAV 3256564060 3256564060

Zexel num

Bosch num

Firm num

Name

106671-4670
106671-4671

3256564060 MITSUBISHI-HEAV

INJECTION-PUMP ASSEMBLY
S6A2 * K

Calibration Data:

Adjustment conditions

Test oil
1404 Test oil ISO4113 or {SAEJ967d}

Test oil temperature degC 40 40 45

Nozzle and nozzle holder 105780-8130

Bosch type code EFEP215A

Nozzle 105780-0050

Bosch type code DN6TD119NP1T

Nozzle holder 105780-2090

Bosch type code EFEP215

Opening pressure MPa 17.2

Opening pressure kgf/cm2 175

Injection pipe
Outer diameter - inner diameter - length (mm) mm 8-3-600

Overflow valve 131424-1520

Overflow valve opening pressure kPa 157 123 191

Overflow valve opening pressure kgf/cm2 1.6 1.25 1.95

Tester oil delivery pressure kPa 157 157 157

Tester oil delivery pressure kgf/cm2 1.6 1.6 1.6

Direction of rotation (viewed from drive side)
Left L

Injection timing adjustment

Direction of rotation (viewed from drive side)
Left L

Injection order 1-5-3-6- 2-4

Pre-stroke mm 3.9 3.85 3.95

Beginning of injection position
Governor side NO.1

Difference between angles 1
Cal 1-5 deg. 60 59.5 60.5

Difference between angles 2
Cal 1-3 deg. 120 119.5 120.5

Difference between angles 3
Cal 1-6 deg. 180 179.5 180.5

Difference between angles 4
Cyl.1-2 deg. 240 239.5 240.5

Difference between angles 5
Cal 1-4 deg. 300 299.5 300.5

Injection quantity adjustment

Adjusting point -

Rack position 12.9

Pump speed r/min 1050 1050 1050

Average injection quantity mm3/st. 419 409 429

Max. variation between cylinders % 0 -5 5

Fixing the rack *

Boost pressure kPa 167 167

Boost pressure mmHg 1250 1250

Standard for adjustment of the maximum variation between cylinders *

Injection quantity adjustment_02

Adjusting point -

Rack position 13.1

Pump speed r/min 750 750 750

Average injection quantity mm3/st. 394 385 403

Max. variation between cylinders % 0 -3 3

Basic *

Fixing the rack *

Boost pressure kPa 167 167

Boost pressure mmHg 1250 1250

Standard for adjustment of the maximum variation between cylinders *

Injection quantity adjustment_03

Adjusting point A

Rack position 12.9

Pump speed r/min 1050 1050 1050

Average injection quantity mm3/st. 419 409 429

Fixing the lever *

Boost pressure kPa 167 167

Boost pressure mmHg 1250 1250

Injection quantity adjustment_04

Adjusting point B

Rack position 13.1

Pump speed r/min 750 750 750

Average injection quantity mm3/st. 394 385 403

Basic *

Fixing the lever *

Boost pressure kPa 167 167

Boost pressure mmHg 1250 1250

Injection quantity adjustment_05

Adjusting point C

Rack position 4.6+-0.5

Pump speed r/min 300 300 300

Average injection quantity mm3/st. 20.5 17.5 23.5

Fixing the rack *

Boost pressure kPa 0 0 0

Boost pressure mmHg 0 0 0

Injection quantity adjustment_06

Adjusting point D

Rack position 11.1

Pump speed r/min 500 500 500

Average injection quantity mm3/st. 276 256 296

Fixing the lever *

Boost pressure kPa 0 0 0

Boost pressure mmHg 0 0 0

Injection quantity adjustment_07

Adjusting point F

Rack position (2.3)--

Pump speed r/min 1350 1350 1350

Average injection quantity mm3/st. 5

Fixing the lever *

Boost pressure kPa 167 167

Boost pressure mmHg 1250 1250

Boost compensator adjustment

Pump speed r/min 500 500 500

Rack position 11.1

Boost pressure kPa 66.7 66.7 66.7

Boost pressure mmHg 500 500 500

Boost compensator adjustment_02

Pump speed r/min 500 500 500

Rack position 12.6

Boost pressure kPa 127 120.3 133.7

Boost pressure mmHg 950 900 1000

Boost compensator adjustment_03

Pump speed r/min 500 500 500

Rack position 13.1

Boost pressure kPa 153 146.3 159.7

Boost pressure mmHg 1150 1100 1200

Timer adjustment

Pump speed r/min 450--

Advance angle deg. 0 0 0

Remarks
Start

Timer adjustment_02

Pump speed r/min 400

Advance angle deg. 0.5

Timer adjustment_03

Pump speed r/min 700

Advance angle deg. 1.4 0.9 1.9

Timer adjustment_04

Pump speed r/min 1050

Advance angle deg. 4 3.5 4.5

Remarks
Finish

Test data Ex:

Governor adjustment

N:Pump speed R:Rack position (mm) (1)Notch fixed: K (2)Tolerance for racks not indicated: +-0.05mm. (3)Boost compensator stroke: BCL (4)Set idle sub-spring (5)Main spring setting
----------
K=15 BCL=2+-0.1mm
----------

Speed control lever angle

F:Full speed I:Idle (1)Stopper bolt setting
----------

----------
a=(9deg)+-5deg b=(32deg)+-5deg

Stop lever angle

N:Pump normal S:Stop the pump. (1)Speed = aa, rack position = bb (sealed at shipping)
----------
aa=0r/min bb=1-0.2mm
----------
a=35deg+-5deg b=70deg+-5deg