106671-4560 ZEXEL 9 400 616 814 BOSCH INJECTION-PUMP ASSEMBLY 9400616814 1066714560 6152711340


106671-4560 INJECTION-PUMP ASSEMBLY
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Information injection-pump assembly

BOSCH 9 400 616 814 9400616814
ZEXEL 106671-4560 1066714560
KOMATSU 6152711340 6152711340

Service parts 106671-4560 INJECTION-PUMP ASSEMBLY:

1. _
2. FUEL INJECTION PUMP 106060-7200
3. GOVERNOR 105487-3890
4. SUPPLY PUMP 105217-1620
5. AUTOM. ADVANCE MECHANIS 105635-0230
6. COUPLING PLATE 105663-0400
7. COUPLING PLATE
8. _
9. _
10. NOZZLE AND HOLDER ASSY 105111-4160
11. Nozzle and Holder
12. Open Pre:MPa(Kqf/cm2) 24.5(250)
13. NOZZLE-HOLDER 105041-7080
14. NOZZLE 105015-6770
15. NOZZLE SET

Include in #1:

106671-4560 as INJECTION-PUMP ASSEMBLY

Cross reference number

BOSCH 9 400 616 814 9400616814
ZEXEL 106671-4560 1066714560
KOMATSU 6152711340 6152711340


Zexel num
Bosch num
Firm num
Name
106671-4560 
9 400 616 814 
6152711340  KOMATSU
INJECTION-PUMP ASSEMBLY
SA6D125 K 14CA INJECTION PUMP ASSY PE6P,6PD PE

Calibration Data:

Adjustment conditions
Test oil
1404 Test oil
  ISO4113 or {SAEJ967d}
Test oil temperature degC   40 40 45
Nozzle and nozzle holder   105780-8140
Bosch type code   EF8511/9A
Nozzle   105780-0000
Bosch type code   DN12SD12T
Nozzle holder   105780-2080
Bosch type code   EF8511/9
Opening pressure MPa   17.2
Opening pressure kgf/cm2   175
Injection pipe
Outer diameter - inner diameter - length (mm)
mm   8-3-600
Overflow valve opening pressure kPa   157 123 191
Overflow valve opening pressure kgf/cm2   1.6 1.25 1.95
Tester oil delivery pressure kPa   157 157 157
Tester oil delivery pressure kgf/cm2   1.6 1.6 1.6
Direction of rotation (viewed from drive side)
Left
  L
Injection timing adjustment
Direction of rotation (viewed from drive side)
Left
  L
Injection order   1-5-3-6- 2-4
Pre-stroke mm   3.8 3.75 3.85
Beginning of injection position
Drive side
  NO.1
Difference between angles 1
Cal 1-5
deg.   60 59.5 60.5
Difference between angles 2
Cal 1-3
deg.   120 119.5 120.5
Difference between angles 3
Cal 1-6
deg.   180 179.5 180.5
Difference between angles 4
Cyl.1-2
deg.   240 239.5 240.5
Difference between angles 5
Cal 1-4
deg.   300 299.5 300.5
Injection quantity adjustment
Adjusting point   A
Rack position   11.1
Pump speed r/min   1050 1050 1050
Average injection quantity mm3/st.   179.1 177.1 181.1
Max. variation between cylinders %   0 -3 3
Basic   *
Fixing the lever   *
Boost pressure kPa   40 40
Boost pressure mmHg   300 300
Injection quantity adjustment_02
Adjusting point   B
Rack position   11.1
Pump speed r/min   700 700 700
Average injection quantity mm3/st.   182.1 178.1 186.1
Max. variation between cylinders %   0 -4 4
Fixing the lever   *
Boost pressure kPa   40 40
Boost pressure mmHg   300 300
Injection quantity adjustment_03
Adjusting point   C
Rack position   3.7+-0.5
Pump speed r/min   425 425 425
Average injection quantity mm3/st.   13 11.5 14.5
Max. variation between cylinders %   0 -15 15
Fixing the rack   *
Boost pressure kPa   0 0 0
Boost pressure mmHg   0 0 0
Boost compensator adjustment
Pump speed r/min   650 650 650
Rack position   9.3
Boost pressure kPa   6.7 5.4 8
Boost pressure mmHg   50 40 60
Boost compensator adjustment_02
Pump speed r/min   650 650 650
Rack position   11.1
Boost pressure kPa   26.7 20 33.4
Boost pressure mmHg   200 150 250
Timer adjustment
Pump speed r/min   650
Advance angle deg.   0.5
Timer adjustment_02
Pump speed r/min   850
Advance angle deg.   1.2 0.7 1.7
Timer adjustment_03
Pump speed r/min   1050
Advance angle deg.   3 2.5 3.5
Remarks
Finish
 

Test data Ex:

Governor adjustment

Test data 106671-4560
N:Pump speed R:Rack position (mm) (1)Deliver without the torque control spring operating. (2)Boost compensator stroke (3)Damper spring setting: DL
----------
DL=3.6-0.5mm
----------

Speed control lever angle

Test data 106671-4560
F:Full speed
----------

----------
a=18deg+-5deg

0000000901

Test data 106671-4560
F:Full load I:Idle (1)Stopper bolt setting
----------

----------
a=10deg+-5deg b=37deg+-3deg

Stop lever angle

Test data 106671-4560
N:Pump normal S:Stop the pump.
----------

----------
a=32deg+-5deg b=64deg+-5deg

Timing setting

Test data 106671-4560
(1)Pump vertical direction (2)Coupling's key groove position at No 1 cylinder's beginning of injection (3)- (4)-
----------

----------
a=(150deg)




Have questions with 106671-4560?





Group cross 106671-4560 ZEXEL

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Niigata-Urawa 

 
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Niigata-Tekkou 

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