106671-4780 ZEXEL INJECTION-PUMP ASSEMBLY Calibration Data 1066714780 3626540160


106671-4780 INJECTION-PUMP ASSEMBLY
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Information injection-pump assembly

ZEXEL 106671-4780 1066714780
MITSUBISHI-HEAV 3626540160 3626540160

Service parts 106671-4780 INJECTION-PUMP ASSEMBLY:

1. _
2. FUEL INJECTION PUMP 106060-7951
3. GOVERNOR 105447-0910
4. SUPPLY PUMP 105217-1331
5. AUTOM. ADVANCE MECHANIS 105636-1920
6. COUPLING PLATE 105662-0710
7. COUPLING PLATE
8. _
9. _
10. NOZZLE AND HOLDER ASSY 105101-5481
11. Nozzle and Holder 36261-33010
12. Open Pre:MPa(Kqf/cm2) 21.6{220}
13. NOZZLE-HOLDER 105030-4051
14. NOZZLE 105015-7160
15. NOZZLE SET

Include in #1:

106671-4780 as INJECTION-PUMP ASSEMBLY

Cross reference number

ZEXEL 106671-4780 1066714780
MITSUBISHI-HEAV 3626540160 3626540160


Zexel num
Bosch num
Firm num
Name
106671-4780 
106671-4781 
 
3626540160  MITSUBISHI-HEAV
INJECTION-PUMP ASSEMBLY
S6B * K

Calibration Data:

Adjustment conditions
Test oil
1404 Test oil
  ISO4113 or {SAEJ967d}
Test oil temperature degC   40 40 45
Nozzle and nozzle holder   105780-8130
Bosch type code   EFEP215A
Nozzle   105780-0050
Bosch type code   DN6TD119NP1T
Nozzle holder   105780-2090
Bosch type code   EFEP215
Opening pressure MPa   17.2
Opening pressure kgf/cm2   175
Injection pipe
Outer diameter - inner diameter - length (mm)
mm   8-3-600
Overflow valve opening pressure kPa   157 123 191
Overflow valve opening pressure kgf/cm2   1.6 1.25 1.95
Tester oil delivery pressure kPa   157 157 157
Tester oil delivery pressure kgf/cm2   1.6 1.6 1.6
Direction of rotation (viewed from drive side)
Right
  R
Injection timing adjustment
Direction of rotation (viewed from drive side)
Right
  R
Injection order   1-5-3-6- 2-4
Pre-stroke mm   3.7 3.65 3.75
Beginning of injection position
Governor side
  NO.1
Difference between angles 1
Cal 1-5
deg.   60 59.5 60.5
Difference between angles 2
Cal 1-3
deg.   120 119.5 120.5
Difference between angles 3
Cal 1-6
deg.   180 179.5 180.5
Difference between angles 4
Cyl.1-2
deg.   240 239.5 240.5
Difference between angles 5
Cal 1-4
deg.   300 299.5 300.5
Injection quantity adjustment
Adjusting point   A
Rack position   10.6
Pump speed r/min   600 600 600
Average injection quantity mm3/st.   278.2 271.2 285.2
Max. variation between cylinders %   0 -3 3
Basic   *
Fixing the rack   *
Injection quantity adjustment_02
Adjusting point   B
Rack position   4.6+-0.5
Pump speed r/min   425 425 425
Average injection quantity mm3/st.   20.6 18.1 23.1
Max. variation between cylinders %   0 -10 10
Fixing the rack   *
Injection quantity adjustment_03
Adjusting point   C
Rack position   -
Pump speed r/min   100 100 100
Average injection quantity mm3/st.   243 243 253
Fixing the lever   *
Rack limit   *
Timer adjustment
Pump speed r/min   (450--)
Advance angle deg.   0 0 0
Remarks
Start
 
Timer adjustment_02
Pump speed r/min   400
Advance angle deg.   0.5
Timer adjustment_03
Pump speed r/min   500
Advance angle deg.   0.9
Timer adjustment_04
Pump speed r/min   550
Advance angle deg.   1 0.5 1.5
Timer adjustment_05
Pump speed r/min   -
Advance angle deg.   4 3.5 4.5
Remarks
Measure the actual speed, stop
 

Test data Ex:

Governor adjustment

Test data 106671-4780
N:Pump speed R:Rack position (mm) (1)Target notch: K (2)RACK LIMIT (3)Rack difference between N = N1 and N = N2 (4)Idle sub spring setting: L1.
----------
K=18 N1=600r/min N2=550r/min L1=4.7-0.5mm
----------

Speed control lever angle

Test data 106671-4780
F:Full speed S:Stop
----------

----------
a=(19deg)+-5deg b=32deg+-3deg

0000000901

Test data 106671-4780
F:Full load I:Idle S:Stop (1)Use the hole at R = aa (2)Actual measurement
----------
aa=25mm
----------
a=(26deg)+-5deg b=53deg+-5deg

Timing setting

Test data 106671-4780
(1)Pump vertical direction (2)Coupling's key groove position at No 1 cylinder's beginning of injection (3)- (4)-
----------

----------
a=(100deg)




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Group cross 106671-4780 ZEXEL

Mitsubishi-Heav 

106671-4780  

106671-4781 
 
3626540160 
INJECTION-PUMP ASSEMBLY
S6B
 
 
INJECTION-PUMP ASSEMBLY

Mitsubishi-Heav 

 
3626550160 
INJECTION-PUMP ASSEMBLY
S6B
 
3626560160 
INJECTION-PUMP ASSEMBLY
S6B
 
3626570160 
INJECTION-PUMP ASSEMBLY
S6B
9 400 616 828 
3626580160 
INJECTION-PUMP ASSEMBLY
S6B
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