106671-4550 ZEXEL 9 400 616 813 BOSCH INJECTION-PUMP ASSEMBLY 9400616813 1066714550 6151711380


106671-4550 INJECTION-PUMP ASSEMBLY
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Information injection-pump assembly

BOSCH 9 400 616 813 9400616813
ZEXEL 106671-4550 1066714550
KOMATSU 6151711380 6151711380

Service parts 106671-4550 INJECTION-PUMP ASSEMBLY:

1. _
2. FUEL INJECTION PUMP 106060-7200
3. GOVERNOR 105487-3900
4. SUPPLY PUMP 105217-1620
5. AUTOM. ADVANCE MECHANIS 105635-0140
6. COUPLING PLATE 105663-0400
7. COUPLING PLATE
8. _
9. _
10. NOZZLE AND HOLDER ASSY 105111-4160
11. Nozzle and Holder
12. Open Pre:MPa(Kqf/cm2) 24.5(250)
13. NOZZLE-HOLDER 105041-7080
14. NOZZLE 105015-6770
15. NOZZLE SET

Include in #1:

106671-4550 as INJECTION-PUMP ASSEMBLY

Cross reference number

BOSCH 9 400 616 813 9400616813
ZEXEL 106671-4550 1066714550
KOMATSU 6151711380 6151711380


Zexel num
Bosch num
Firm num
Name
106671-4550 
9 400 616 813 
6151711380  KOMATSU
INJECTION-PUMP ASSEMBLY
S6D125 K

Calibration Data:

Adjustment conditions
Test oil
1404 Test oil
  ISO4113 or {SAEJ967d}
Test oil temperature degC   40 40 45
Nozzle and nozzle holder   105780-8140
Bosch type code   EF8511/9A
Nozzle   105780-0000
Bosch type code   DN12SD12T
Nozzle holder   105780-2080
Bosch type code   EF8511/9
Opening pressure MPa   17.2
Opening pressure kgf/cm2   175
Injection pipe
Outer diameter - inner diameter - length (mm)
mm   8-3-600
Overflow valve opening pressure kPa   157 123 191
Overflow valve opening pressure kgf/cm2   1.6 1.25 1.95
Tester oil delivery pressure kPa   157 157 157
Tester oil delivery pressure kgf/cm2   1.6 1.6 1.6
Direction of rotation (viewed from drive side)
Left
  L
Injection timing adjustment
Direction of rotation (viewed from drive side)
Left
  L
Injection order   1-5-3-6- 2-4
Pre-stroke mm   3.8 3.75 3.85
Beginning of injection position
Drive side
  NO.1
Difference between angles 1
Cal 1-5
deg.   60 59.5 60.5
Difference between angles 2
Cal 1-3
deg.   120 119.5 120.5
Difference between angles 3
Cal 1-6
deg.   180 179.5 180.5
Difference between angles 4
Cyl.1-2
deg.   240 239.5 240.5
Difference between angles 5
Cal 1-4
deg.   300 299.5 300.5
Injection quantity adjustment
Adjusting point   A
Rack position   9.5
Pump speed r/min   1050 1050 1050
Average injection quantity mm3/st.   134.9 132.9 136.9
Max. variation between cylinders %   0 -3 3
Basic   *
Fixing the lever   *
Boost pressure kPa   46.7 46.7
Boost pressure mmHg   350 350
Injection quantity adjustment_02
Adjusting point   B
Rack position   10.7
Pump speed r/min   700 700 700
Average injection quantity mm3/st.   166 164 168
Max. variation between cylinders %   0 -4 4
Fixing the lever   *
Boost pressure kPa   46.7 46.7
Boost pressure mmHg   350 350
Injection quantity adjustment_03
Adjusting point   C
Rack position   3.9+-0.5
Pump speed r/min   425 425 425
Average injection quantity mm3/st.   13 11.5 14.5
Max. variation between cylinders %   0 -15 15
Fixing the rack   *
Boost pressure kPa   0 0 0
Boost pressure mmHg   0 0 0
Boost compensator adjustment
Pump speed r/min   650 650 650
Rack position   8.3
Boost pressure kPa   6.7 5.4 8
Boost pressure mmHg   50 40 60
Boost compensator adjustment_02
Pump speed r/min   650 650 650
Rack position   10.7
Boost pressure kPa   33.3 26.6 40
Boost pressure mmHg   250 200 300
Timer adjustment
Pump speed r/min   650
Advance angle deg.   0.5
Timer adjustment_02
Pump speed r/min   850
Advance angle deg.   1.2 0.7 1.7
Timer adjustment_03
Pump speed r/min   1050
Advance angle deg.   3 2.5 3.5
Remarks
Finish
 

Test data Ex:

Governor adjustment

Test data 106671-4550
N:Pump speed R:Rack position (mm) (1)Boost compensator stroke (2)Damper spring setting: DL
----------
DL=3.8-0.5mm
----------

Speed control lever angle

Test data 106671-4550
F:Full speed
----------

----------
a=18deg+-5deg

0000000901

Test data 106671-4550
F:Full load I:Idle (1)Stopper bolt setting
----------

----------
a=10deg+-5deg b=34deg+-3deg

Stop lever angle

Test data 106671-4550
N:Pump normal S:Stop the pump.
----------

----------
a=32deg+-5deg b=64deg+-5deg

Timing setting

Test data 106671-4550
(1)Pump vertical direction (2)Coupling's key groove position at No 1 cylinder's beginning of injection (3)- (4)-
----------

----------
a=(150deg)




Have questions with 106671-4550?





Group cross 106671-4550 ZEXEL

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Niigata-Urawa 

 
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9 400 619 859 
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Niigata-Tekkou 

9 400 616 812 
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6NSF

Mitsubishi-Heav 

 
3626530160 
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Komatsu 

106671-4550  
9 400 616 813 
6151711380 
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9 400 613 206 
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