106671-3200 ZEXEL INJECTION-PUMP ASSEMBLY Calibration Data 1066713200 220001591a


106671-3200 INJECTION-PUMP ASSEMBLY
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Information injection-pump assembly

ZEXEL 106671-3200 1066713200
HINO 220001591A 220001591a

Cross reference number

ZEXEL 106671-3200 1066713200
HINO 220001591A 220001591a


Zexel num
Bosch num
Firm num
Name
106671-3200 
106671-3201 
 
220001591A  HINO
INJECTION-PUMP ASSEMBLY
EK100 * 14CA PE6P,6PD PE

Calibration Data:

Adjustment conditions
Test oil
1404 Test oil
  ISO4113 or {SAEJ967d}
Test oil temperature degC   40 40 45
Nozzle and nozzle holder   105780-8140
Bosch type code   EF8511/9A
Nozzle   105780-0000
Bosch type code   DN12SD12T
Nozzle holder   105780-2080
Bosch type code   EF8511/9
Opening pressure MPa   17.2
Opening pressure kgf/cm2   175
Injection pipe
Outer diameter - inner diameter - length (mm)
mm   8-3-600
Overflow valve   134424-0620
Overflow valve opening pressure kPa   162 147 177
Overflow valve opening pressure kgf/cm2   1.65 1.5 1.8
Tester oil delivery pressure kPa   157 157 157
Tester oil delivery pressure kgf/cm2   1.6 1.6 1.6
Direction of rotation (viewed from drive side)
Left
  L
Injection timing adjustment
Direction of rotation (viewed from drive side)
Left
  L
Injection order   1-4-2-6- 3-5
Pre-stroke mm   3.3 3.2 3.3
Beginning of injection position
Drive side
  NO.1
Difference between angles 1
Cal 1-4
deg.   60 59.5 60.5
Difference between angles 2
Cyl.1-2
deg.   120 119.5 120.5
Difference between angles 3
Cal 1-6
deg.   180 179.5 180.5
Difference between angles 4
Cal 1-3
deg.   240 239.5 240.5
Difference between angles 5
Cal 1-5
deg.   300 299.5 300.5
Injection quantity adjustment
Adjusting point   A
Rack position   9.4
Pump speed r/min   500 500 500
Average injection quantity mm3/st.   112.5 109.5 115.5
Max. variation between cylinders %   0 -4 4
Fixing the lever   *
Injection quantity adjustment_02
Adjusting point   B
Rack position   9.9
Pump speed r/min   700 700 700
Average injection quantity mm3/st.   127.7 125.7 129.7
Max. variation between cylinders %   0 -2 2
Basic   *
Fixing the lever   *
Injection quantity adjustment_03
Adjusting point   C
Rack position   10.3
Pump speed r/min   1150 1150 1150
Average injection quantity mm3/st.   137.7 134.7 140.7
Max. variation between cylinders %   0 -4 4
Fixing the lever   *
Injection quantity adjustment_04
Adjusting point   D
Rack position   5.1+-0.5
Pump speed r/min   225 225 225
Average injection quantity mm3/st.   16 13 19
Max. variation between cylinders %   0 -15 15
Fixing the rack   *
Injection quantity adjustment_05
Adjusting point   E
Rack position   11+-0.5
Pump speed r/min   100 100 100
Average injection quantity mm3/st.   125 125 145
Fixing the lever   *
Timer adjustment
Pump speed r/min   700+-50
Advance angle deg.   0 0 0
Remarks
Start
 
Timer adjustment_02
Pump speed r/min   900
Advance angle deg.   1.4 0.9 1.9
Timer adjustment_03
Pump speed r/min   1150
Advance angle deg.   4 3.5 4.5
Remarks
Finish
 

Test data Ex:

Governor adjustment

Test data 106671-3200
N:Pump speed R:Rack position (mm) (1)Set the load lever's stop position so that R = aa (N = 0). (2)Beginning of damper spring operation: DL (3)RACK LIMIT
----------
aa=4.5+0.2mm DL=5.6-0.2mm
----------

Speed control lever angle

Test data 106671-3200
F:Full speed
----------

----------
a=15deg+-5deg

0000000901

Test data 106671-3200
F:Full load I:Idle S:Stop
----------

----------
a=10deg+-5deg b=27deg+-3deg c=14deg+-3deg

0000001501 MICRO SWITCH

Switch adjustment Adjust the bolt so that the lower lever position is obtained when the switch is turned ON. (1)Speed N1 (2)Rack position Ra
----------
N1=325-25r/min Ra=5.1mm
----------




Have questions with 106671-3200?





Group cross 106671-3200 ZEXEL

Hino 

106671-3200  

106671-3201 
 
220001591A 
INJECTION-PUMP ASSEMBLY
EK100
9 400 610 094 
220001593A 
INJECTION-PUMP ASSEMBLY
EK100
 
220201121A 
INJECTION-PUMP ASSEMBLY
EK100
 
220201123A 
INJECTION-PUMP ASSEMBLY
EK100
 
220001911A 
INJECTION-PUMP ASSEMBLY
EK100
 
220001912A 
INJECTION-PUMP ASSEMBLY
EK100
 
220002111A 
INJECTION-PUMP ASSEMBLY
EK100
 
220002112A 
INJECTION-PUMP ASSEMBLY
EK100
 
220001491A 
INJECTION-PUMP ASSEMBLY
EK100
 
220001493A 
INJECTION-PUMP ASSEMBLY
EK100
9 400 610 084 
220001494A 
INJECTION-PUMP ASSEMBLY
EK100
 
 
INJECTION-PUMP ASSEMBLY

Hino 

9 400 616 767 
220001494B 
INJECTION-PUMP ASSEMBLY
EK100
9 400 619 432 
220001495A 
INJECTION-PUMP ASSEMBLY
EK100
 
220002170A 
INJECTION-PUMP ASSEMBLY
EK100
 
220002180A 
INJECTION-PUMP ASSEMBLY
 
220002580A 
INJECTION-PUMP ASSEMBLY
EK200
 
220002581A 
INJECTION-PUMP ASSEMBLY
EK200
 
220002171A 
INJECTION-PUMP ASSEMBLY
 
220002173A 
INJECTION-PUMP ASSEMBLY
EK100
9 400 610 110 
220002175A 
INJECTION-PUMP ASSEMBLY
EK100
 
220002350A 
INJECTION-PUMP ASSEMBLY
EK100
 
220002351A 
INJECTION-PUMP ASSEMBLY
EK100
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