106671-2610 ZEXEL INJECTION-PUMP ASSEMBLY Calibration Data 1066712610

Information Cross number Calibration Data Calibration Data Ex

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Information injection-pump assembly

ZEXEL 106671-2610 1066712610

Cross reference number

ZEXEL 106671-2610 1066712610

Zexel num

Bosch num

Firm num

Name

106671-2610
106671-2611

MITSUBISHI

INJECTION-PUMP ASSEMBLY
6D22T2 *

Calibration Data:

Adjustment conditions

Test oil
1404 Test oil ISO4113 or {SAEJ967d}

Test oil temperature degC 40 40 45

Nozzle and nozzle holder 105780-8140

Bosch type code EF8511/9A

Nozzle 105780-0000

Bosch type code DN12SD12T

Nozzle holder 105780-2080

Bosch type code EF8511/9

Opening pressure MPa 17.2

Opening pressure kgf/cm2 175

Injection pipe
Outer diameter - inner diameter - length (mm) mm 8-3-600

Overflow valve opening pressure kPa 255 221 289

Overflow valve opening pressure kgf/cm2 2.6 2.25 2.95

Tester oil delivery pressure kPa 157 157 157

Tester oil delivery pressure kgf/cm2 1.6 1.6 1.6

Direction of rotation (viewed from drive side)
Right R

Injection timing adjustment

Direction of rotation (viewed from drive side)
Right R

Injection order 1-5-3-6- 2-4

Pre-stroke mm 4.8 4.75 4.85

Beginning of injection position
Governor side NO.1

Difference between angles 1
Cal 1-5 deg. 60 59.5 60.5

Difference between angles 2
Cal 1-3 deg. 120 119.5 120.5

Difference between angles 3
Cal 1-6 deg. 180 179.5 180.5

Difference between angles 4
Cyl.1-2 deg. 240 239.5 240.5

Difference between angles 5
Cal 1-4 deg. 300 299.5 300.5

Injection quantity adjustment

Adjusting point -

Rack position 9

Pump speed r/min 600 600 600

Each cylinder's injection qty mm3/st. 136 133 139

Basic *

Fixing the rack *

Standard for adjustment of the maximum variation between cylinders *

Injection quantity adjustment_02

Adjusting point F

Rack position 5+-0.5

Pump speed r/min 500 500 500

Each cylinder's injection qty mm3/st. 16.5 14 19

Fixing the rack *

Standard for adjustment of the maximum variation between cylinders *

Injection quantity adjustment_03

Adjusting point A

Rack position R1(9)

Pump speed r/min 600 600 600

Average injection quantity mm3/st. 136 135 137

Fixing the lever *

Boost pressure kPa 60 60

Boost pressure mmHg 460 460

Injection quantity adjustment_04

Adjusting point B

Rack position R1(9)

Pump speed r/min 1100 1100 1100

Average injection quantity mm3/st. 148 144.8 151.2

Difference in delivery mm3/st. 6.4 6.4 6.4

Fixing the lever *

Boost pressure kPa 60 60

Boost pressure mmHg 460 460

Injection quantity adjustment_05

Adjusting point D

Rack position 7.9+-0.5

Pump speed r/min 500 500 500

Average injection quantity mm3/st. 107.5 104.3 110.7

Fixing the lever *

Boost pressure kPa 0 0 0

Boost pressure mmHg 0 0 0

Injection quantity adjustment_06

Adjusting point C

Rack position 5.7+-0.5

Pump speed r/min 225 225 225

Each cylinder's injection qty mm3/st. 16.5 14 19

Fixing the rack *

Boost pressure kPa 0 0 0

Boost pressure mmHg 0 0 0

Remarks
(check)

Injection quantity adjustment_07

Adjusting point E

Rack position -

Pump speed r/min 100 100 100

Average injection quantity mm3/st. 105 65 145

Fixing the lever *

Boost pressure kPa 0 0 0

Boost pressure mmHg 0 0 0

Boost compensator adjustment

Pump speed r/min 600 600 600

Rack position 7.9

Boost pressure kPa 28 28 28

Boost pressure mmHg 210 210 210

Boost compensator adjustment_02

Pump speed r/min 600 600 600

Rack position 8.65

Boost pressure kPa 37.3 36 38.6

Boost pressure mmHg 280 270 290

Boost compensator adjustment_03

Pump speed r/min 600 600 600

Rack position R1(9)

Boost pressure kPa 48 41.3 54.7

Boost pressure mmHg 360 310 410

Timer adjustment

Pump speed r/min 950--

Advance angle deg. 0 0 0

Remarks
Start

Timer adjustment_02

Pump speed r/min 900

Advance angle deg. 0.5

Timer adjustment_03

Pump speed r/min 1000

Advance angle deg. 2.5 2 3

Remarks
Finish

Test data Ex:

Governor adjustment

N:Pump speed R:Rack position (mm) (1)Beginning of damper spring operation: DL (2)Boost compensator stroke (3)Boost compensator cancel stroke: BSL
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DL=4.5-0.2mm BSL=2.2mm
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Speed control lever angle

F:Full speed
----------

----------
a=18deg+-5deg

0000000901

F:Full load I:Idle (1)Stopper bolt setting
----------

----------
a=28deg+-3deg b=29.5deg+-5deg

Stop lever angle

N:Pump normal S:Stop the pump. (1)Rack position = aa (2)Stopper bolt setting (3)Rack position bb (4)Free (at delivery)
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aa=4.1-0.5mm bb=13.3mm
----------
a=26deg+-5deg b=(38deg) c=0deg+7deg+5deg

0000001501 MICRO SWITCH

Adjustment of the micro-switch Adjust the bolt to obtain the following lever position when the micro-switch is ON. (1)Speed N1 (2)Rack position Ra
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N1=325+-5r/min Ra=5.4mm
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