106671-2670 ZEXEL INJECTION-PUMP ASSEMBLY Calibration Data 1066712670


106671-2670 INJECTION-PUMP ASSEMBLY
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Information injection-pump assembly

ZEXEL 106671-2670 1066712670

Cross reference number

ZEXEL 106671-2670 1066712670


Zexel num
Bosch num
Firm num
Name
106671-2670 
106671-2671 
 
  MITSUBISHI
INJECTION-PUMP ASSEMBLY
6D22T3 *

Calibration Data:

Adjustment conditions
Test oil
1404 Test oil
  ISO4113 or {SAEJ967d}
Test oil temperature degC   40 40 45
Nozzle and nozzle holder   105780-8140
Bosch type code   EF8511/9A
Nozzle   105780-0000
Bosch type code   DN12SD12T
Nozzle holder   105780-2080
Bosch type code   EF8511/9
Opening pressure MPa   17.2
Opening pressure kgf/cm2   175
Injection pipe
Outer diameter - inner diameter - length (mm)
mm   8-3-600
Overflow valve opening pressure kPa   255 221 289
Overflow valve opening pressure kgf/cm2   2.6 2.25 2.95
Tester oil delivery pressure kPa   157 157 157
Tester oil delivery pressure kgf/cm2   1.6 1.6 1.6
Direction of rotation (viewed from drive side)
Right
  R
Injection timing adjustment
Direction of rotation (viewed from drive side)
Right
  R
Injection order   1-5-3-6- 2-4
Pre-stroke mm   4.8 4.75 4.85
Beginning of injection position
Governor side
  NO.1
Difference between angles 1
Cal 1-5
deg.   60 59.5 60.5
Difference between angles 2
Cal 1-3
deg.   120 119.5 120.5
Difference between angles 3
Cal 1-6
deg.   180 179.5 180.5
Difference between angles 4
Cyl.1-2
deg.   240 239.5 240.5
Difference between angles 5
Cal 1-4
deg.   300 299.5 300.5
Injection quantity adjustment
Adjusting point   -
Rack position   10
Pump speed r/min   600 600 600
Each cylinder's injection qty mm3/st.   156 152.5 159.5
Basic   *
Fixing the rack   *
Standard for adjustment of the maximum variation between cylinders   *
Injection quantity adjustment_02
Adjusting point   F
Rack position   5+-0.5
Pump speed r/min   500 500 500
Each cylinder's injection qty mm3/st.   16.5 14 19
Fixing the rack   *
Standard for adjustment of the maximum variation between cylinders   *
Injection quantity adjustment_03
Adjusting point   A
Rack position   R1(10)
Pump speed r/min   600 600 600
Average injection quantity mm3/st.   156 155 157
Fixing the lever   *
Boost pressure kPa   70.6 70.6
Boost pressure mmHg   530 530
Injection quantity adjustment_04
Adjusting point   B
Rack position   R1(10)
Pump speed r/min   1100 1100 1100
Average injection quantity mm3/st.   167.8 164.2 171.4
Difference in delivery mm3/st.   7.2 7.2 7.2
Fixing the lever   *
Boost pressure kPa   70.6 70.6
Boost pressure mmHg   530 530
Injection quantity adjustment_05
Adjusting point   D
Rack position   7.9+-0.5
Pump speed r/min   500 500 500
Average injection quantity mm3/st.   105 101.8 108.2
Fixing the lever   *
Boost pressure kPa   0 0 0
Boost pressure mmHg   0 0 0
Injection quantity adjustment_06
Adjusting point   C
Rack position   5.7+-0.5
Pump speed r/min   225 225 225
Each cylinder's injection qty mm3/st.   16.5 14 19
Fixing the rack   *
Boost pressure kPa   0 0 0
Boost pressure mmHg   0 0 0
Remarks
(check)
 
Injection quantity adjustment_07
Adjusting point   E
Rack position   -
Pump speed r/min   100 100 100
Average injection quantity mm3/st.   100 80 120
Fixing the lever   *
Boost pressure kPa   0 0 0
Boost pressure mmHg   0 0 0
Boost compensator adjustment
Pump speed r/min   600 600 600
Rack position   (7.9)
Boost pressure kPa   3.3 3.3 5.3
Boost pressure mmHg   25 25 40
Boost compensator adjustment_02
Pump speed r/min   600 600 600
Rack position   8.9
Boost pressure kPa   17.3 17.3 17.3
Boost pressure mmHg   130 130 130
Boost compensator adjustment_03
Pump speed r/min   600 600 600
Rack position   9.9
Boost pressure kPa   53.3 52 54.6
Boost pressure mmHg   400 390 410
Boost compensator adjustment_04
Pump speed r/min   600 600 600
Rack position   R1(10)
Boost pressure kPa   57.3 57.3 57.3
Boost pressure mmHg   430 430 430
Timer adjustment
Pump speed r/min   950--
Advance angle deg.   0 0 0
Remarks
Start
 
Timer adjustment_02
Pump speed r/min   900
Advance angle deg.   0.5
Timer adjustment_03
Pump speed r/min   1000
Advance angle deg.   2.3 1.8 2.8
Timer adjustment_04
Pump speed r/min   1050
Advance angle deg.   4 3.5 4.5
Remarks
Finish
 

Test data Ex:

Governor adjustment

Test data 106671-2670
N:Pump speed R:Rack position (mm) (1)Beginning of damper spring operation: DL (2)Boost compensator cancel stroke: BSL (3)Boost compensator stroke
----------
DL=4.5-0.2mm BSL=3mm
----------

Speed control lever angle

Test data 106671-2670
F:Full speed
----------

----------
a=18deg+-5deg

0000000901

Test data 106671-2670
F:Full load I:Idle (1)Stopper bolt setting
----------

----------
a=29.5deg+-5deg b=31deg+-3deg

Stop lever angle

Test data 106671-2670
N:Pump normal S:Stop the pump. (1)Rack position = aa (2)Stopper bolt setting (3)Rack position bb (4)Free (at delivery)
----------
aa=4.1-0.5mm bb=13.3mm
----------
a=26deg+-5deg b=(38deg) c=0deg+7deg-5deg

0000001501 MICRO SWITCH

Adjustment of the micro-switch Adjust the bolt to obtain the following lever position when the micro-switch is ON. (1)Speed N1 (2)Rack position Ra
----------
N1=325+-5r/min Ra=5.4mm
----------




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