106671-2570 ZEXEL INJECTION-PUMP ASSEMBLY Calibration Data 1066712570

Information Cross number Calibration Data Calibration Data Ex

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Information injection-pump assembly

ZEXEL 106671-2570 1066712570

Service parts 106671-2570 INJECTION-PUMP ASSEMBLY:

1. _

2. FUEL INJECTION PUMP 106067-7211

3. GOVERNOR 105487-1070

4. SUPPLY PUMP 105207-1041

5. AUTOM. ADVANCE MECHANIS 105636-0860

6. COUPLING PLATE 105662-0710

7. COUPLING PLATE

8. _

9. _

10. NOZZLE AND HOLDER ASSY 105100-5331

11. Nozzle and Holder ME056203

12. Open Pre:MPa(Kqf/cm2) 21.6{220}

13. NOZZLE-HOLDER 105031-3642

14. NOZZLE 105015-4930

15. NOZZLE SET

Include in #1:

106671-2570 as INJECTION-PUMP ASSEMBLY

Cross reference number

ZEXEL 106671-2570 1066712570

Zexel num

Bosch num

Firm num

Name

106671-2570
106671-2571

MITSUBISHI

INJECTION-PUMP ASSEMBLY
6D22T *

Calibration Data:

Adjustment conditions

Test oil
1404 Test oil ISO4113 or {SAEJ967d}

Test oil temperature degC 40 40 45

Nozzle and nozzle holder 105780-8140

Bosch type code EF8511/9A

Nozzle 105780-0000

Bosch type code DN12SD12T

Nozzle holder 105780-2080

Bosch type code EF8511/9

Opening pressure MPa 17.2

Opening pressure kgf/cm2 175

Injection pipe
Outer diameter - inner diameter - length (mm) mm 8-3-600

Overflow valve opening pressure kPa 255 221 289

Overflow valve opening pressure kgf/cm2 2.6 2.25 2.95

Tester oil delivery pressure kPa 157 157 157

Tester oil delivery pressure kgf/cm2 1.6 1.6 1.6

Direction of rotation (viewed from drive side)
Right R

Injection timing adjustment

Direction of rotation (viewed from drive side)
Right R

Injection order 1-5-3-6- 2-4

Pre-stroke mm 4.8 4.75 4.85

Beginning of injection position
Governor side NO.1

Difference between angles 1
Cal 1-5 deg. 60 59.5 60.5

Difference between angles 2
Cal 1-3 deg. 120 119.5 120.5

Difference between angles 3
Cal 1-6 deg. 180 179.5 180.5

Difference between angles 4
Cyl.1-2 deg. 240 239.5 240.5

Difference between angles 5
Cal 1-4 deg. 300 299.5 300.5

Injection quantity adjustment

Adjusting point -

Rack position 9.1

Pump speed r/min 700 700 700

Each cylinder's injection qty mm3/st. 136 133 139

Basic *

Fixing the rack *

Standard for adjustment of the maximum variation between cylinders *

Injection quantity adjustment_02

Adjusting point F

Rack position 5

Pump speed r/min 500 500 500

Each cylinder's injection qty mm3/st. 16.5 14 19

Fixing the rack *

Standard for adjustment of the maximum variation between cylinders *

Injection quantity adjustment_03

Adjusting point A

Rack position R1(9.1)

Pump speed r/min 700 700 700

Average injection quantity mm3/st. 136 135 137

Fixing the lever *

Boost pressure kPa 66.7 66.7

Boost pressure mmHg 500 500

Injection quantity adjustment_04

Adjusting point B

Rack position R1(9.1)

Pump speed r/min 1100 1100 1100

Average injection quantity mm3/st. 148 144.8 151.2

Difference in delivery mm3/st. 6.4 6.4 6.4

Fixing the lever *

Boost pressure kPa 66.7 66.7

Boost pressure mmHg 500 500

Injection quantity adjustment_05

Adjusting point C

Rack position R2(7.8)

Pump speed r/min 500 500 500

Average injection quantity mm3/st. 103 100 106

Fixing the lever *

Boost pressure kPa 0 0 0

Boost pressure mmHg 0 0 0

Injection quantity adjustment_06

Adjusting point D

Rack position 5.7+-0.5

Pump speed r/min 225 225 225

Each cylinder's injection qty mm3/st. 16.5 14 19

Fixing the rack *

Boost pressure kPa 0 0 0

Boost pressure mmHg 0 0 0

Remarks
(check)

Injection quantity adjustment_07

Adjusting point E

Rack position -

Pump speed r/min 100 100 100

Average injection quantity mm3/st. 110 90 130

Fixing the lever *

Boost pressure kPa 0 0 0

Boost pressure mmHg 0 0 0

Boost compensator adjustment

Pump speed r/min 600 600 600

Rack position 7.8

Boost pressure kPa 16 14.7 17.3

Boost pressure mmHg 120 110 130

Boost compensator adjustment_02

Pump speed r/min 600 600 600

Rack position 9.1

Boost pressure kPa 53.3 46.6 60

Boost pressure mmHg 400 350 450

Timer adjustment

Pump speed r/min 950--

Advance angle deg. 0 0 0

Remarks
Start

Timer adjustment_02

Pump speed r/min 900

Advance angle deg. 0.5

Timer adjustment_03

Pump speed r/min 1000

Advance angle deg. 2.5 2 3

Remarks
Finish

Test data Ex:

Governor adjustment

N:Pump speed R:Rack position (mm) (1)Beginning of damper spring operation: DL (2)Boost compensator stroke
----------
DL=4.5-0.2mm
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Speed control lever angle

F:Full speed
----------

----------
a=18deg+-5deg

0000000901

F:Full load I:Idle
----------

----------
a=28deg+-3deg b=28deg+-5deg

Stop lever angle

N:Pump normal S:Stop the pump.
----------

----------
a=18deg+-5deg b=48deg+-5deg

0000001501 MICRO SWITCH

Adjustment of the micro-switch Adjust the bolt to obtain the following lever position when the micro-switch is ON. (1)Speed N1 (2)Rack position Ra
----------
N1=325r/min Ra=5.4mm
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0000001601 RACK SENSOR

V1:Output voltage Vf:Full side output voltage (A) Load lever (B) Nut (c) Nut (F) Full (P) Potentiometer 1. Load sensor adjustment (1)Apply DC24V to between the potentiometer (P)'s connector terminals (1) ~ (3) and measure the output voltage between (1) ~ (2). (2)Position the load lever (A) against the full side stopper bolt and turn the nut (B) to adjust the potentiometer (P)'s output voltage to Vf. (3)Confirm that the load lever (A) moves smoothly between full and idle and then tighten nut (C). (Tightening torque: 4.4 - 7 N.m {0.5 - 0.7 kgf.m}) (4)Hold the load lever (A) several times against the full side stopper bolt and confirm potentiometer (P)'s output voltage Vf.
----------
Vf=1.6+-0.1V
----------