106671-2530 ZEXEL INJECTION-PUMP ASSEMBLY Calibration Data 1066712530


106671-2530 INJECTION-PUMP ASSEMBLY
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Information injection-pump assembly

ZEXEL 106671-2530 1066712530

Cross reference number

ZEXEL 106671-2530 1066712530


Zexel num
Bosch num
Firm num
Name
106671-2530 
106671-2531 
 
  MITSUBISHI
INJECTION-PUMP ASSEMBLY
6D22T *

Calibration Data:

Adjustment conditions
Test oil
1404 Test oil
  ISO4113 or {SAEJ967d}
Test oil temperature degC   40 40 45
Nozzle and nozzle holder   105780-8140
Bosch type code   EF8511/9A
Nozzle   105780-0000
Bosch type code   DN12SD12T
Nozzle holder   105780-2080
Bosch type code   EF8511/9
Opening pressure MPa   17.2
Opening pressure kgf/cm2   175
Injection pipe
Outer diameter - inner diameter - length (mm)
mm   8-3-600
Overflow valve opening pressure kPa   255 221 289
Overflow valve opening pressure kgf/cm2   2.6 2.25 2.95
Tester oil delivery pressure kPa   157 157 157
Tester oil delivery pressure kgf/cm2   1.6 1.6 1.6
Direction of rotation (viewed from drive side)
Right
  R
Injection timing adjustment
Direction of rotation (viewed from drive side)
Right
  R
Injection order   1-5-3-6- 2-4
Pre-stroke mm   4.8 4.75 4.85
Beginning of injection position
Governor side
  NO.1
Difference between angles 1
Cal 1-5
deg.   60 59.5 60.5
Difference between angles 2
Cal 1-3
deg.   120 119.5 120.5
Difference between angles 3
Cal 1-6
deg.   180 179.5 180.5
Difference between angles 4
Cyl.1-2
deg.   240 239.5 240.5
Difference between angles 5
Cal 1-4
deg.   300 299.5 300.5
Injection quantity adjustment
Adjusting point   -
Rack position   9.7
Pump speed r/min   700 700 700
Each cylinder's injection qty mm3/st.   150 147 153
Basic   *
Fixing the rack   *
Standard for adjustment of the maximum variation between cylinders   *
Injection quantity adjustment_02
Adjusting point   E
Rack position   5+-0.5
Pump speed r/min   500 500 500
Each cylinder's injection qty mm3/st.   16.5 14 19
Fixing the rack   *
Standard for adjustment of the maximum variation between cylinders   *
Injection quantity adjustment_03
Adjusting point   A
Rack position   R1(9.7)
Pump speed r/min   700 700 700
Average injection quantity mm3/st.   150 149 151
Fixing the lever   *
Boost pressure kPa   69.3 69.3
Boost pressure mmHg   520 520
Injection quantity adjustment_04
Adjusting point   B
Rack position   R1(9.7)
Pump speed r/min   1100 1100 1100
Average injection quantity mm3/st.   161 156 166
Fixing the lever   *
Boost pressure kPa   69.3 69.3
Boost pressure mmHg   520 520
Injection quantity adjustment_05
Adjusting point   C
Rack position   R2(7.9)
Pump speed r/min   500 500 500
Average injection quantity mm3/st.   106 102 110
Fixing the lever   *
Boost pressure kPa   0 0 0
Boost pressure mmHg   0 0 0
Injection quantity adjustment_06
Adjusting point   D
Rack position   5.7+-0.5
Pump speed r/min   200 200 200
Each cylinder's injection qty mm3/st.   16.5 14 19
Fixing the rack   *
Boost pressure kPa   0 0 0
Boost pressure mmHg   0 0 0
Remarks
(check)
 
Boost compensator adjustment
Pump speed r/min   600 600 600
Rack position   R2(7.9)
Boost pressure kPa   9.3 9.3 9.3
Boost pressure mmHg   70 70 70
Boost compensator adjustment_02
Pump speed r/min   600 600 600
Rack position   R1-0.7
Boost pressure kPa   38 36.7 39.3
Boost pressure mmHg   285 275 295
Boost compensator adjustment_03
Pump speed r/min   600 600 600
Rack position   R1(9.7)
Boost pressure kPa   56 49.3 62.7
Boost pressure mmHg   420 370 470
Timer adjustment
Pump speed r/min   900+-50
Advance angle deg.   0 0 0
Remarks
Start
 
Timer adjustment_02
Pump speed r/min   1000
Advance angle deg.   2.3 1.8 2.8
Timer adjustment_03
Pump speed r/min   1050
Advance angle deg.   4 3.5 4.5
Remarks
Finish
 

Test data Ex:

Governor adjustment

Test data 106671-2530
N:Pump speed R:Rack position (mm) (1)Beginning of damper spring operation: DL
----------
DL=4.5-0.2mm
----------

Speed control lever angle

Test data 106671-2530
F:Full speed
----------

----------
a=17deg+-5deg

0000000901

Test data 106671-2530
F:Full load I:Idle (1)Stopper bolt setting
----------

----------
a=28deg+-5deg b=31deg+-3deg

Stop lever angle

Test data 106671-2530
N:Pump normal S:Stop the pump.
----------

----------
a=18deg+-5deg b=48deg+-5deg

0000001501 MICRO SWITCH

Adjustment of the micro-switch Adjust the bolt to obtain the following lever position when the micro-switch is ON. (1)Speed N1 (2)Rack position Ra
----------
N1=325r/min Ra=5.1mm
----------




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