Rating:
Information injection-pump assembly
ZEXEL
106671-2540
1066712540
MITSUBISHI-HEAV
3256500160
3256500160
Cross reference number
ZEXEL
106671-2540
1066712540
MITSUBISHI-HEAV
3256500160
3256500160
Zexel num
Bosch num
Firm num
Name
Calibration Data:
Adjustment conditions
Test oil
1404 Test oil ISO4113 or {SAEJ967d}
1404 Test oil ISO4113 or {SAEJ967d}
Test oil temperature
degC
40
40
45
Nozzle and nozzle holder
105780-8130
Bosch type code
EFEP215A
Nozzle
105780-0050
Bosch type code
DN6TD119NP1T
Nozzle holder
105780-2090
Bosch type code
EFEP215
Opening pressure
MPa
17.2
Opening pressure
kgf/cm2
175
Injection pipe
Outer diameter - inner diameter - length (mm) mm 8-3-600
Outer diameter - inner diameter - length (mm) mm 8-3-600
Overflow valve opening pressure
kPa
157
123
191
Overflow valve opening pressure
kgf/cm2
1.6
1.25
1.95
Tester oil delivery pressure
kPa
157
157
157
Tester oil delivery pressure
kgf/cm2
1.6
1.6
1.6
Direction of rotation (viewed from drive side)
Left L
Left L
Injection timing adjustment
Direction of rotation (viewed from drive side)
Left L
Left L
Injection order
1-5-3-6-
2-4
Pre-stroke
mm
2.7
2.65
2.75
Rack position
Point A R=A
Point A R=A
Beginning of injection position
Governor side NO.1
Governor side NO.1
Difference between angles 1
Cal 1-5 deg. 60 59.5 60.5
Cal 1-5 deg. 60 59.5 60.5
Difference between angles 2
Cal 1-3 deg. 120 119.5 120.5
Cal 1-3 deg. 120 119.5 120.5
Difference between angles 3
Cal 1-6 deg. 180 179.5 180.5
Cal 1-6 deg. 180 179.5 180.5
Difference between angles 4
Cyl.1-2 deg. 240 239.5 240.5
Cyl.1-2 deg. 240 239.5 240.5
Difference between angles 5
Cal 1-4 deg. 300 299.5 300.5
Cal 1-4 deg. 300 299.5 300.5
Injection quantity adjustment
Adjusting point
A
Rack position
14
Pump speed
r/min
1000
1000
1000
Average injection quantity
mm3/st.
359
350
368
Max. variation between cylinders
%
0
-3
3
Basic
*
Fixing the lever
*
Injection quantity adjustment_02
Adjusting point
B
Rack position
14+-0.5
Pump speed
r/min
750
750
750
Average injection quantity
mm3/st.
341
321
361
Max. variation between cylinders
%
0
-5
5
Fixing the lever
*
Injection quantity adjustment_03
Adjusting point
C
Rack position
5.7+-0.5
Pump speed
r/min
300
300
300
Average injection quantity
mm3/st.
28.5
25.5
31.5
Max. variation between cylinders
%
0
-5
5
Fixing the rack
*
Injection quantity adjustment_04
Adjusting point
D
Rack position
20+1
Pump speed
r/min
100
100
100
Average injection quantity
mm3/st.
300
300
350
Fixing the lever
*
Timer adjustment
Pump speed
r/min
400+100-
50
Advance angle
deg.
0
0
0
Remarks
Start
Start
Timer adjustment_02
Pump speed
r/min
700
Advance angle
deg.
0.5
0
1
Timer adjustment_03
Pump speed
r/min
1050
Advance angle
deg.
2.5
2
3
Timer adjustment_04
Pump speed
r/min
1150
Advance angle
deg.
4
3.5
4.5
Remarks
Finish
Finish
Test data Ex:
Governor adjustment
N:Pump speed
R:Rack position (mm)
(1)Target notch: K
(2)Tolerance for racks not indicated: +-0.05mm.
(3)Idle spring not operating.
----------
K=5
----------
----------
K=5
----------
Speed control lever angle
F:Full speed
I:Idle
S:Stop
----------
----------
a=5deg+-5deg b=28deg+-5deg c=32deg+-3deg
----------
----------
a=5deg+-5deg b=28deg+-5deg c=32deg+-3deg
Stop lever angle
N:Pump normal
S:Stop the pump.
(1)Normal
----------
----------
a=20deg+-5deg b=72deg+-5deg
----------
----------
a=20deg+-5deg b=72deg+-5deg