Rating:
Information injection-pump assembly
BOSCH
9 400 616 735
9400616735
ZEXEL
106671-1910
1066711910
ISUZU
1156029420
1156029420
Service parts 106671-1910 INJECTION-PUMP ASSEMBLY:
1.
_
7.
COUPLING PLATE
8.
_
9.
_
11.
Nozzle and Holder
1-15300-320-0
12.
Open Pre:MPa(Kqf/cm2)
18.1{185}/22.1{225}
14.
NOZZLE
Include in #1:
106671-1910
as INJECTION-PUMP ASSEMBLY
Cross reference number
BOSCH
9 400 616 735
9400616735
ZEXEL
106671-1910
1066711910
ISUZU
1156029420
1156029420
Zexel num
Bosch num
Firm num
Name
106671-1910
9 400 616 735
1156029420 ISUZU
INJECTION-PUMP ASSEMBLY
6SD1-MTC K 14CA INJECTION PUMP ASSY PE6P,6PD PE
6SD1-MTC K 14CA INJECTION PUMP ASSY PE6P,6PD PE
Calibration Data:
Adjustment conditions
Test oil
1404 Test oil ISO4113 or {SAEJ967d}
1404 Test oil ISO4113 or {SAEJ967d}
Test oil temperature
degC
40
40
45
Nozzle and nozzle holder
105780-8140
Bosch type code
EF8511/9A
Nozzle
105780-0000
Bosch type code
DN12SD12T
Nozzle holder
105780-2080
Bosch type code
EF8511/9
Opening pressure
MPa
17.2
Opening pressure
kgf/cm2
175
Injection pipe
Outer diameter - inner diameter - length (mm) mm 8-3-600
Outer diameter - inner diameter - length (mm) mm 8-3-600
Overflow valve
134424-3920
Overflow valve opening pressure
kPa
127
107
147
Overflow valve opening pressure
kgf/cm2
1.3
1.1
1.5
Tester oil delivery pressure
kPa
157
157
157
Tester oil delivery pressure
kgf/cm2
1.6
1.6
1.6
Direction of rotation (viewed from drive side)
Left L
Left L
Injection timing adjustment
Direction of rotation (viewed from drive side)
Left L
Left L
Injection order
1-5-3-6-
2-4
Pre-stroke
mm
4.2
4.17
4.23
Beginning of injection position
Governor side NO.1
Governor side NO.1
Difference between angles 1
Cal 1-5 deg. 60 59.75 60.25
Cal 1-5 deg. 60 59.75 60.25
Difference between angles 2
Cal 1-3 deg. 120 119.75 120.25
Cal 1-3 deg. 120 119.75 120.25
Difference between angles 3
Cal 1-6 deg. 180 179.75 180.25
Cal 1-6 deg. 180 179.75 180.25
Difference between angles 4
Cyl.1-2 deg. 240 239.75 240.25
Cyl.1-2 deg. 240 239.75 240.25
Difference between angles 5
Cal 1-4 deg. 300 299.75 300.25
Cal 1-4 deg. 300 299.75 300.25
Injection quantity adjustment
Adjusting point
A
Rack position
12
Pump speed
r/min
1150
1150
1150
Average injection quantity
mm3/st.
220
218
222
Max. variation between cylinders
%
0
-2.5
2.5
Basic
*
Fixing the lever
*
Boost pressure
kPa
106.6
106.6
Boost pressure
mmHg
800
800
Injection quantity adjustment_02
Adjusting point
B
Rack position
6+-0.5
Pump speed
r/min
275
275
275
Average injection quantity
mm3/st.
14
12
16
Max. variation between cylinders
%
0
-14
14
Fixing the rack
*
Boost pressure
kPa
0
0
0
Boost pressure
mmHg
0
0
0
Boost compensator adjustment
Pump speed
r/min
650
650
650
Rack position
10.4
Boost pressure
kPa
45.3
42.6
48
Boost pressure
mmHg
340
320
360
Boost compensator adjustment_02
Pump speed
r/min
650
650
650
Rack position
12
Boost pressure
kPa
93.3
93.3
93.3
Boost pressure
mmHg
700
700
700
Timer adjustment
Pump speed
r/min
1150++
Advance angle
deg.
0
0
0
Remarks
Do not advance until starting N = 1150.
Do not advance until starting N = 1150.
Timer adjustment_02
Pump speed
r/min
-
Advance angle
deg.
0.5
0.5
0.5
Remarks
Measure the actual speed, stop
Measure the actual speed, stop
Test data Ex:
Governor adjustment
N:Pump speed
R:Rack position (mm)
(1)Lever ratio: RT
(2)Target shim dimension: TH
(3)Tolerance for racks not indicated: +-0.05mm.
(4)Boost compensator excessive fuel lever setting: L1 (at boost pressure 0)
(5)Boost compensator stroke: BCL
(6)Set idle sub-spring
(7)Main spring setting
(8)Damper spring setting
----------
RT=1 TH=2.5mm L1=12.2+0.2mm BCL=1.6+-0.1mm
----------
----------
RT=1 TH=2.5mm L1=12.2+0.2mm BCL=1.6+-0.1mm
----------
Speed control lever angle
F:Full speed
I:Idle
(1)Stopper bolt setting
(2)Use the hole at R = aa
----------
aa=85mm
----------
a=9.5deg+-5deg b=16deg+-5deg
----------
aa=85mm
----------
a=9.5deg+-5deg b=16deg+-5deg
0000000901
F:Full load
(1)Fix using the stopper bolt.
----------
----------
a=(31deg)+-5deg
----------
----------
a=(31deg)+-5deg
Stop lever angle
N:Pump normal
S:Stop the pump.
(1)Drive side
----------
----------
a=32deg+-5deg b=64deg+-5deg
----------
----------
a=32deg+-5deg b=64deg+-5deg
0000001101
N:Normal
B:When boosted
(1)Rack position = aa at boost pressure 0.
----------
aa=12.2+0.2mm
----------
a=(15deg) b=(15deg)
----------
aa=12.2+0.2mm
----------
a=(15deg) b=(15deg)
Timing setting
(1)Pump vertical direction
(2)Position of timer's threaded hole at No 1 cylinder's beginning of injection
(3)B.T.D.C.: aa
(4)-
----------
aa=14deg
----------
a=(40deg)
----------
aa=14deg
----------
a=(40deg)
Have questions with 106671-1910?
Group cross 106671-1910 ZEXEL
Isuzu
106671-1910
9 400 616 735
1156029420
INJECTION-PUMP ASSEMBLY
6SD1-MTC
6SD1-MTC