106671-1601 ZEXEL 9 400 616 717 BOSCH INJECTION-PUMP ASSEMBLY 9400616717 1066711601 1156025231


 

Information injection-pump assembly

BOSCH 9 400 616 717 9400616717
ZEXEL 106671-1601 1066711601
ISUZU 1156025231 1156025231
106671-1601 INJECTION-PUMP ASSEMBLY
Rating:
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Buy INJECTION-PUMP ASSEMBLY 106671-1601 zexel genuine, new aftermarket engine parts with delivery

Service parts 106671-1601 INJECTION-PUMP ASSEMBLY:

1. _
2. FUEL INJECTION PUMP 106061-5500
3. GOVERNOR 105407-4270
4. SUPPLY PUMP 105207-1420
5. AUTOM. ADVANCE MECHANIS 105636-1580
6. COUPLING PLATE 105663-0250
7. COUPLING PLATE
8. _
9. _
10. NOZZLE AND HOLDER ASSY 105100-6991
11. Nozzle and Holder 1-15300-159-1
12. Open Pre:MPa(Kqf/cm2) 19.6(200)
13. NOZZLE-HOLDER 105030-4271
14. NOZZLE 105015-6660
15. NOZZLE SET

Include in #1:

106671-1601 as INJECTION-PUMP ASSEMBLY

Cross reference number

BOSCH 9 400 616 717 9400616717
ZEXEL 106671-1601 1066711601
ISUZU 1156025231 1156025231


Zexel num
Bosch num
Firm num
Name
106671-1601 
9 400 616 717 
1156025231  ISUZU
INJECTION-PUMP ASSEMBLY
6RB1-T K 14CA INJECTION PUMP ASSY PE6P,6PD PE

Calibration Data:

Adjustment conditions
Test oil
1404 Test oil
  ISO4113 or {SAEJ967d}
Test oil temperature degC   40 40 45
Nozzle and nozzle holder   105780-8140
Bosch type code   EF8511/9A
Nozzle   105780-0000
Bosch type code   DN12SD12T
Nozzle holder   105780-2080
Bosch type code   EF8511/9
Opening pressure MPa   17.2
Opening pressure kgf/cm2   175
Injection pipe
Outer diameter - inner diameter - length (mm)
mm   8-3-600
Overflow valve   134424-1920
Overflow valve opening pressure kPa   127 127 127
Overflow valve opening pressure kgf/cm2   1.3 1.3 1.3
Tester oil delivery pressure kPa   157 157 157
Tester oil delivery pressure kgf/cm2   1.6 1.6 1.6
Direction of rotation (viewed from drive side)
Right
  R
Injection timing adjustment
Direction of rotation (viewed from drive side)
Right
  R
Injection order   1-4-2-6- 3-5
Pre-stroke mm   3.8 3.77 3.83
Beginning of injection position
Drive side
  NO.1
Difference between angles 1
Cal 1-4
deg.   60 59.75 60.25
Difference between angles 2
Cyl.1-2
deg.   120 119.75 120.25
Difference between angles 3
Cal 1-6
deg.   180 179.75 180.25
Difference between angles 4
Cal 1-3
deg.   240 239.75 240.25
Difference between angles 5
Cal 1-5
deg.   300 299.75 300.25
Injection quantity adjustment
Adjusting point   A
Rack position   8.6
Pump speed r/min   1000 1000 1000
Average injection quantity mm3/st.   169 167 171
Max. variation between cylinders %   0 -3 3
Basic   *
Fixing the lever   *
Injection quantity adjustment_02
Adjusting point   -
Rack position   5.4+-0.5
Pump speed r/min   385 385 385
Average injection quantity mm3/st.   13.2 10 16.4
Max. variation between cylinders %   0 -13 13
Fixing the rack   *
Remarks
Adjust only variation between cylinders; adjust governor according to governor specifications.
 
Injection quantity adjustment_03
Adjusting point   D
Rack position   -
Pump speed r/min   150 150 150
Average injection quantity mm3/st.   213 213
Fixing the lever   *
Rack limit   *
Timer adjustment
Pump speed r/min   750--
Advance angle deg.   0 0 0
Remarks
Start
 
Timer adjustment_02
Pump speed r/min   700
Advance angle deg.   0.5
Timer adjustment_03
Pump speed r/min   1000
Advance angle deg.   1 0.5 1.5
Remarks
Finish
 

Test data Ex:

Governor adjustment

Test data 106671-1601
N:Pump speed R:Rack position (mm) (1)Target notch: K (2)Tolerance for racks not indicated: +-0.05mm. (3)Torque control does not operate. (4)RACK LIMIT (5)Set idle sub-spring (6)Main spring setting
----------
K=15
----------

Speed control lever angle

Test data 106671-1601
F:Full speed I:Idle (1)Stopper bolt setting
----------

----------
a=5deg+-5deg b=20deg+-5deg

Stop lever angle

Test data 106671-1601
N:Pump normal S:Stop the pump. (1)Normal
----------

----------
a=22deg+-5deg b=46deg+-5deg

Timing setting

Test data 106671-1601
(1)Pump vertical direction (2)Position of timer's threaded hole at No 1 cylinder's beginning of injection (3)B.T.D.C.: aa (4)-
----------
aa=18deg
----------
a=(70deg)




Information:

START BY:a. remove timing gear cover
Do not disconnect the air line from the air compressor governor until the air pressure is zero.
1. Loosen the bleed valves, and release the air pressure in the air tank. 2. Disconnect the lines from air compressor (1), and remove the air compressor. 3. Remove sleeve (2) from air compressor drive gear (3). 4. Remove the nut and washer that holds the air compressor drive gear to the air compressor. Use tooling (A) to remove air compressor drive gear (3) from the air compressor. 5. Remove nuts (4) and plate (5). Remove gear assembly (6) from the shaft. 6. If damaged, remove bearing (7) from gear (6) with tooling (B) and a press. 7. Remove three nuts (8) and the washers from the adapter assembly studs. 8. Remove adapter assembly (9) from the timing gear plate. 9. Remove shaft (10), O-ring seal (11) and sleeve (12) from the adapter assembly.Install Air Compressor And Accessory Drive
1. Install sleeve (1) into adapter assembly (2). 2. Install shaft (3) and O-ring seal (4) on the adapter assembly. 3. Put adapter assembly (2) in position on the timing gear plate. Fasten it with the three nuts and washers. 4. Install the bearing in gear (5) with tooling (A) and a press. Install the bearing until it is 1.5 0.5 mm (.06 .02 in.) below the surface of the gear as shown. 5. Put gear assembly (5) in position on shaft (3). 6. Put plate (6) in position, and install three nuts (7) to hold it. 7. Put gear (8) in position on the air compressor shaft, and install the washer and nut (9). Tighten the nut to a torque of 200 25 N m (150 18 lb.in.). Tap the gear with a hammer and tighten nut (9) again to a torque of 200 25 N m (150 18 lb.ft.). 8. Install sleeve (10) on gear (8). 9. Put a gasket in position on air compressor (11), and install the air compressor on the timing cover plate.END BY:a. install timing gear cover

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Group cross 106671-1601 ZEXEL

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9 400 616 724 
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