106671-1693 ZEXEL INJECTION-PUMP ASSEMBLY Calibration Data 1066711693 1156027453


106671-1693 INJECTION-PUMP ASSEMBLY
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Information injection-pump assembly

ZEXEL 106671-1693 1066711693
ISUZU 1156027453 1156027453

Service parts 106671-1693 INJECTION-PUMP ASSEMBLY:

1. _
2. FUEL INJECTION PUMP 106061-7810
3. GOVERNOR 105952-0752
4. SUPPLY PUMP 105237-4060
5. AUTOM. ADVANCE MECHANIS 105691-3480
6. COUPLING PLATE 105663-0610
7. COUPLING PLATE
8. _
9. _
10. NOZZLE AND HOLDER ASSY 105101-6073
11. Nozzle and Holder 1-15300-217-3
12. Open Pre:MPa(Kqf/cm2) 22.1{225}
13. NOZZLE-HOLDER 105030-3251
14. NOZZLE 105015-8192
15. NOZZLE SET

Include in #1:

106671-1693 as INJECTION-PUMP ASSEMBLY

Cross reference number

ZEXEL 106671-1693 1066711693
ISUZU 1156027453 1156027453


Zexel num
Bosch num
Firm num
Name
106671-1693 
106671-1694 
 
1156027453  ISUZU
INJECTION-PUMP ASSEMBLY
6SD1-XSA * K

Calibration Data:

Adjustment conditions
Test oil
1404 Test oil
  ISO4113 or {SAEJ967d}
Test oil temperature degC   40 40 45
Nozzle and nozzle holder   105780-8140
Bosch type code   EF8511/9A
Nozzle   105780-0000
Bosch type code   DN12SD12T
Nozzle holder   105780-2080
Bosch type code   EF8511/9
Opening pressure MPa   17.2
Opening pressure kgf/cm2   175
Injection pipe
Outer diameter - inner diameter - length (mm)
mm   8-3-600
Overflow valve   134424-1920
Overflow valve opening pressure kPa   127 107 147
Overflow valve opening pressure kgf/cm2   1.3 1.1 1.5
Tester oil delivery pressure kPa   157 157 157
Tester oil delivery pressure kgf/cm2   1.6 1.6 1.6
RED3 control unit part number   407910-2 470
RED3 rack sensor specifications mm   15
Direction of rotation (viewed from drive side)
Left
  L
Injection timing adjustment
Direction of rotation (viewed from drive side)
Left
  L
Injection order   1-5-3-6- 2-4
Pre-stroke mm   3.7 3.67 3.73
Beginning of injection position
Governor side
  NO.1
Difference between angles 1
Cal 1-5
deg.   60 59.75 60.25
Difference between angles 2
Cal 1-3
deg.   120 119.75 120.25
Difference between angles 3
Cal 1-6
deg.   180 179.75 180.25
Difference between angles 4
Cyl.1-2
deg.   240 239.75 240.25
Difference between angles 5
Cal 1-4
deg.   300 299.75 300.25
Injection quantity adjustment
Rack position   (12.9)
Vist V   1.41 1.41 1.41
Pump speed r/min   800 800 800
Average injection quantity mm3/st.   164.5 162.5 166.5
Max. variation between cylinders %   0 -3 3
Basic   *
Injection quantity adjustment_02
Rack position   (7)
Vist V   2.6 2.5 2.7
Pump speed r/min   240 240 240
Average injection quantity mm3/st.   12 8.8 15.2
Max. variation between cylinders %   0 -13 13
Injection quantity adjustment_03
Pump speed r/min   500 500 500
Average injection quantity mm3/st.   130 110 130
Remarks
Set the rack limit, measure rack position and Vista.
 

Test data Ex:

Governor adjustment

Test data 106671-1693
(1)Adjusting range (2)Step response time (N): Speed of the pump (L): Load (theta) Advance angle (Srd1) Step response time 1 (Srd2) Step response time 2 1. Adjusting conditions for the variable timer (1)Adjust the clearance between the pickup and the protrusion to L.
----------
L=1-0.2mm N2=800r/min C2=(5.5)deg t1=2--sec. t2=2--sec.
----------
N1=800++r/min P1=0kPa(0kgf/cm2) P2=392kPa(4kgf/cm2) C1=5.5+-0.3deg R01=0/4load R02=4/4load

Speed control lever angle

Test data 106671-1693
N:Pump normal S:Stop the pump. (1)Rack position = aa (2)Rack position bb
----------
aa=19mm bb=1mm
----------
a=33deg+-5deg b=33deg+-5deg

0000000901

Test data 106671-1693
(1)Pump vertical direction (2)Position of timer's threaded hole at No 1 cylinder's beginning of injection (3)B.T.D.C.: aa (4)-
----------
aa=8deg
----------
a=(40deg)

Stop lever angle

Test data 106671-1693
(Rs) rack sensor specifications (C/U) control unit part number (V) Rack sensor output voltage (R) Rack position (mm) 1. Confirming governor output characteristics (rack 15 mm, span 6 mm) (1)When the output voltages of the rack sensor are V1 and V2, check that the rack positions R1 and R2 in the table above are satisfied.
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Group cross 106671-1693 ZEXEL

Isuzu 

 
1156027450 
INJECTION-PUMP ASSEMBLY
6SD1-XSA
 
1156027451 
INJECTION-PUMP ASSEMBLY
6SD1-XSA
 
1156027452 
INJECTION-PUMP ASSEMBLY
6SD1-XSA
106671-1693  

106671-1694 
 
1156027453 
INJECTION-PUMP ASSEMBLY
6SD1-XSA
9 400 610 836 
1156027454 
INJECTION-PUMP ASSEMBLY
6SD1-XSA
9 400 616 724 
1156027455 
INJECTION-PUMP ASSEMBLY
6SD1-XSA
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