106661-0901 ZEXEL INJECTION-PUMP ASSEMBLY Calibration Data 1066610901


106661-0901 INJECTION-PUMP ASSEMBLY
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Information injection-pump assembly

ZEXEL 106661-0901 1066610901

Cross reference number

ZEXEL 106661-0901 1066610901


Zexel num
Bosch num
Firm num
Name
106661-0901 
 
   
INJECTION-PUMP ASSEMBLY

Calibration Data:

Adjustment conditions
Test oil
1404 Test oil
  ISO4113 or {SAEJ967d}
Test oil temperature degC   40 40 45
Nozzle and nozzle holder   105780-8140
Bosch type code   EF8511/9A
Nozzle   105780-0000
Bosch type code   DN12SD12T
Nozzle holder   105780-2080
Bosch type code   EF8511/9
Opening pressure MPa   17.2
Opening pressure kgf/cm2   175
Injection pipe
Outer diameter - inner diameter - length (mm)
mm   8-3-600
Overflow valve opening pressure kPa   157 123 191
Overflow valve opening pressure kgf/cm2   1.6 1.25 1.95
Tester oil delivery pressure kPa   157 157 157
Tester oil delivery pressure kgf/cm2   1.6 1.6 1.6
Direction of rotation (viewed from drive side)
Right
  R
Injection timing adjustment
Direction of rotation (viewed from drive side)
Right
  R
Injection order   1-4-2-6- 3-5
Pre-stroke mm   3.2 3.15 3.25
Beginning of injection position
Drive side
  NO.1
Difference between angles 1
Cal 1-4
deg.   60 59.5 60.5
Difference between angles 2
Cyl.1-2
deg.   120 119.5 120.5
Difference between angles 3
Cal 1-6
deg.   180 179.5 180.5
Difference between angles 4
Cal 1-3
deg.   240 239.5 240.5
Difference between angles 5
Cal 1-5
deg.   300 299.5 300.5
Injection quantity adjustment
Adjusting point   A
Rack position   12.3
Pump speed r/min   650 650 650
Average injection quantity mm3/st.   164.2 162.2 166.2
Max. variation between cylinders %   0 -4 4
Basic   *
Fixing the lever   *
Boost pressure kPa   40 40
Boost pressure mmHg   300 300
Injection quantity adjustment_02
Adjusting point   B
Rack position   6+-0.5
Pump speed r/min   225 225 225
Average injection quantity mm3/st.   9.1 8.1 10.1
Max. variation between cylinders %   0 -10 10
Fixing the rack   *
Boost pressure kPa   0 0 0
Boost pressure mmHg   0 0 0
Boost compensator adjustment
Pump speed r/min   300 300 300
Rack position   10.8
Boost pressure kPa   12 9.3 12
Boost pressure mmHg   90 70 90
Boost compensator adjustment_02
Pump speed r/min   300 300 300
Rack position   13
Boost pressure kPa   26.7 26.7 26.7
Boost pressure mmHg   200 200 200
Timer adjustment
Pump speed r/min   975--
Advance angle deg.   0 0 0
Remarks
Start
 
Timer adjustment_02
Pump speed r/min   925
Advance angle deg.   0.5
Timer adjustment_03
Pump speed r/min   1000
Advance angle deg.   1.1 0.6 1.6
Timer adjustment_04
Pump speed r/min   1100
Advance angle deg.   3 2.5 3.5
Remarks
Finish
 

Test data Ex:

Governor adjustment

Test data 106661-0901
N:Pump speed R:Rack position (mm) (1)Beginning of damper spring operation: DL (2)Boost compensator stroke (3)Rack limit using stop lever (4)Rack difference between N = N1 and N = N2
----------
DL=4.8-0.2mm N1=1100r/min N2=650r/min
----------

0000000901

Test data 106661-0901
F:Full load I:Idle (1)Stopper bolt setting
----------

----------
a=15deg+-5deg b=24deg+-3deg

Stop lever angle

Test data 106661-0901
N:Pump normal S:Stop the pump.
----------

----------
a=5.5deg+-5deg b=39.5deg+-5deg

Timing setting

Test data 106661-0901
(1)Pump vertical direction (2)Coupling's key groove position at No 1 cylinder's beginning of injection (3)- (4)-
----------

----------
a=(30deg)




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