106661-0650 ZEXEL INJECTION-PUMP ASSEMBLY Calibration Data 1066610650


106661-0650 INJECTION-PUMP ASSEMBLY
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Information injection-pump assembly

ZEXEL 106661-0650 1066610650

Cross reference number

ZEXEL 106661-0650 1066610650


Zexel num
Bosch num
Firm num
Name
106661-0650 
106661-0651 
 
  NISSAN-DIESEL
INJECTION-PUMP ASSEMBLY
PD6T *

Calibration Data:

Adjustment conditions
Test oil
1404 Test oil
  ISO4113 or {SAEJ967d}
Test oil temperature degC   40 40 45
Nozzle and nozzle holder   105780-8140
Bosch type code   EF8511/9A
Nozzle   105780-0000
Bosch type code   DN12SD12T
Nozzle holder   105780-2080
Bosch type code   EF8511/9
Opening pressure MPa   17.2
Opening pressure kgf/cm2   175
Injection pipe
Outer diameter - inner diameter - length (mm)
mm   8-3-600
Overflow valve opening pressure kPa   157 123 191
Overflow valve opening pressure kgf/cm2   1.6 1.25 1.95
Tester oil delivery pressure kPa   157 157 157
Tester oil delivery pressure kgf/cm2   1.6 1.6 1.6
Direction of rotation (viewed from drive side)
Right
  R
Injection timing adjustment
Direction of rotation (viewed from drive side)
Right
  R
Injection order   1-4-2-6- 3-5
Pre-stroke mm   3.65 3.6 3.7
Beginning of injection position
Drive side
  NO.1
Difference between angles 1
Cal 1-4
deg.   60 59.5 60.5
Difference between angles 2
Cyl.1-2
deg.   120 119.5 120.5
Difference between angles 3
Cal 1-6
deg.   180 179.5 180.5
Difference between angles 4
Cal 1-3
deg.   240 239.5 240.5
Difference between angles 5
Cal 1-5
deg.   300 299.5 300.5
Injection quantity adjustment
Adjusting point   A
Rack position   11.3
Pump speed r/min   740 740 740
Average injection quantity mm3/st.   122 120 124
Max. variation between cylinders %   0 -4 4
Basic   *
Fixing the lever   *
Boost pressure kPa   26.7 26.7
Boost pressure mmHg   200 200
Injection quantity adjustment_02
Adjusting point   B
Rack position   10.7
Pump speed r/min   400 400 400
Average injection quantity mm3/st.   98.6 96.6 100.6
Max. variation between cylinders %   0 -4 4
Fixing the lever   *
Boost pressure kPa   0 0 0
Boost pressure mmHg   0 0 0
Injection quantity adjustment_03
Adjusting point   C
Rack position   7.2+-0.5
Pump speed r/min   225 225 225
Average injection quantity mm3/st.   13.3 11.6 15
Max. variation between cylinders %   0 -10 10
Fixing the rack   *
Boost pressure kPa   0 0 0
Boost pressure mmHg   0 0 0
Boost compensator adjustment
Pump speed r/min   500 500 500
Rack position   10.7
Boost pressure kPa   6.7 4 9.4
Boost pressure mmHg   50 30 70
Boost compensator adjustment_02
Pump speed r/min   500 500 500
Rack position   11.3
Boost pressure kPa   15.3 15.3 15.3
Boost pressure mmHg   115 115 115
Timer adjustment
Pump speed r/min   500+-50
Advance angle deg.   0 0 0
Remarks
Start
 
Timer adjustment_02
Pump speed r/min   700
Advance angle deg.   0.75 0.4 1.1
Timer adjustment_03
Pump speed r/min   900
Advance angle deg.   1.25 0.9 1.6
Timer adjustment_04
Pump speed r/min   1100+50
Advance angle deg.   2.5 1.9 2.7
Remarks
Finish
 

Test data Ex:

Governor adjustment

Test data 106661-0650
N:Pump speed R:Rack position (mm) (1)Target notch: K (2)Stop lever setting (3)Set idle sub-spring (4)Boost compensator stroke
----------
K=15
----------

Speed control lever angle

Test data 106661-0650
F:Full speed I:Idle (1)Stopper bolt setting
----------

----------
a=5deg+-5deg b=23deg+-3deg

Stop lever angle

Test data 106661-0650
N:Pump normal S:Stop the pump.
----------

----------
a=10.5deg+-5deg b=53deg+-5deg




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Group cross 106661-0650 ZEXEL

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