106661-0620 ZEXEL INJECTION-PUMP ASSEMBLY Calibration Data 1066610620 1671796501

Information Cross number Calibration Data Calibration Data Ex

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Information injection-pump assembly

ZEXEL 106661-0620 1066610620

NISSAN-DIESEL 1671796501 1671796501

Cross reference number

ZEXEL 106661-0620 1066610620

NISSAN-DIESEL 1671796501 1671796501

Zexel num

Bosch num

Firm num

Name

106661-0620

1671796501 NISSAN-DIESEL

INJECTION-PUMP ASSEMBLY
PE60 *

Calibration Data:

Adjustment conditions

Test oil
1404 Test oil ISO4113 or {SAEJ967d}

Test oil temperature degC 40 40 45

Nozzle 105015-2780

Bosch type code DLLA166S374NP6

Nozzle holder 105031-4140

Opening pressure MPa 19.6

Opening pressure kgf/cm2 200

Injection pipe
Outer diameter - inner diameter - length (mm) mm 6-2-500

Overflow valve 132424-0620

Overflow valve opening pressure kPa 157 123 191

Overflow valve opening pressure kgf/cm2 1.6 1.25 1.95

Tester oil delivery pressure kPa 157 157 157

Tester oil delivery pressure kgf/cm2 1.6 1.6 1.6

Direction of rotation (viewed from drive side)
Right R

Injection timing adjustment

Direction of rotation (viewed from drive side)
Right R

Injection order 1-4-2-6- 3-5

Pre-stroke mm 3.65 3.6 3.7

Beginning of injection position
Drive side NO.1

Difference between angles 1
Cal 1-4 deg. 60 59.5 60.5

Difference between angles 2
Cyl.1-2 deg. 120 119.5 120.5

Difference between angles 3
Cal 1-6 deg. 180 179.5 180.5

Difference between angles 4
Cal 1-3 deg. 240 239.5 240.5

Difference between angles 5
Cal 1-5 deg. 300 299.5 300.5

Injection quantity adjustment

Adjusting point A

Rack position 9.3

Pump speed r/min 750 750 750

Average injection quantity mm3/st. 120 117 123

Max. variation between cylinders % 0 -4 4

Basic *

Fixing the lever *

Injection quantity adjustment_02

Adjusting point B

Rack position 4.8+-0.5

Pump speed r/min 300 300 300

Average injection quantity mm3/st. 17 15.3 18.7

Max. variation between cylinders % 0 -10 10

Fixing the rack *

Timer adjustment

Pump speed r/min 300+-50

Advance angle deg. 0 0 0

Remarks
Start

Timer adjustment_02

Pump speed r/min 500

Advance angle deg. 1.5 1 2

Timer adjustment_03

Pump speed r/min 700

Advance angle deg. 3 2.5 3.5

Timer adjustment_04

Pump speed r/min 900

Advance angle deg. 4.5 4 5

Timer adjustment_05

Pump speed r/min 1100

Advance angle deg. 6 5.5 6.5

Remarks
Finish

Test data Ex:

Governor adjustment

N:Pump speed R:Rack position (mm) (1)Target notch: K (2)At pump speed N1, set the control lever stopper bolt so that the rack position is R1 (minimum speed setting). (3)Set the idle spring. (4)RACK LIMIT: RAL (5)Full speed setting (6)Set idle sub-spring
----------
K=5 N1=250r/min R1=4.8mm RAL=10.1+-0.1mm
----------

Speed control lever angle

F:Full speed I:Idle S:Stop (1)Pump speed = aa (2)Pump speed = bb
----------
aa=900r/min bb=750r/min
----------
a=31deg+-3deg b=4deg+-5deg c=32deg+-5deg d=7.5deg+-5deg