104749-5180 ZEXEL 9 460 611 102 BOSCH INJECTION-PUMP ASSEMBLY 9460611102 1047495180 8970309050


104749-5180 INJECTION-PUMP ASSEMBLY
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Information injection-pump assembly

BOSCH 9 460 611 102 9460611102
ZEXEL 104749-5180 1047495180
ISUZU 8970309050 8970309050

Components :

0. INJECTION-PUMP ASSEMBLY 104749-5180
1. _
2. FUEL INJECTION PUMP 104649-5180
3. NUMBER PLATE 146920-6500
4. _
5. CAPSULE 146620-0120
6. ADJUSTING DEVICE
7. NOZZLE AND HOLDER ASSY
8. Nozzle and Holder
9. Open Pre:MPa(Kqf/cm2)
10. NOZZLE-HOLDER
11. NOZZLE

Scheme ###:

1/6. [1] 146601-0100 PACKING RING
6. [1] 146100-0120 SUPPLY PUMP
9. [1] 146103-0000 COVER
10. [2] 139104-0000 FLAT-HEAD SCREW
12. [1] 146200-0520 DRIVE SHAFT
12/1. [1] 146200-0500 DRIVE SHAFT
12/2. [1] 146201-0000 WOODRUFF KEY
12/3. [2] 146202-0100 DAMPER
12/4. [1] 146203-0000 TOOTHED GEAR
17. [1] 146204-0000 PLAIN WASHER
20. [1] 146210-1920 ROLLER SET
24. [1] 146303-0000 BEARING PIN
25. [1] 146304-0000 BEARING PIN
26. [1] 146305-0000 CLAMPING BAND
27. [1] 146205-0000 SLOTTED WASHER
29. [1] 146220-0020 CAM PLATE
30. [1] 146600-0800 O-RING
31. [1] 146300-2000 PUMP PLUNGER
32. [1] 146301-0000 SLIDING PIECE
33. [1] 146603-0700 SHIM
34. [1] 146302-3700 COMPRESSION SPRING
34B. [1] 146302-3600 COMPRESSION SPRING
35/1. [0] 146603-0700 SHIM
35/1. [0] 146603-0800 SHIM
35/1. [0] 146603-0900 SHIM
35/1. [0] 146603-1000 SHIM
35/1. [0] 146603-1100 SHIM
35/1. [0] 146603-3600 SHIM
36. [1] 146600-0800 O-RING
37. [1] 146310-0700 COVER
38. [2] 146620-5000 BLEEDER SCREW
39. [1] 146310-0100 COVER
40. [2] 146620-5000 BLEEDER SCREW
43. [1] 146230-0000 SHIM
44. [1] 146230-0100 PLAIN WASHER
45. [1] 146231-0000 SLOTTED WASHER
47. [2] 146233-0000 SLOTTED WASHER
48/1. [2] 146603-0000 SHIM
48/1. [2] 146603-0100 SHIM
48/1. [2] 146603-0200 SHIM
48/1. [2] 146603-0300 SHIM
48/1. [2] 146603-0400 SHIM
48/1. [2] 146603-0500 SHIM
48/1. [2] 146603-0600 SHIM
48/1. [2] 146690-1400 SHIM
48/1. [2] 146690-1500 SHIM
48/1. [2] 146690-1600 SHIM
48/1. [2] 146690-1700 SHIM
48/1. [2] 146690-1800 SHIM
48/1. [2] 146690-1900 SHIM
48/1. [2] 146690-5800 SHIM
48/1. [2] 146690-5900 SHIM
48/1. [2] 146690-6000 SHIM
48/1. [2] 146690-6100 SHIM
48/1. [2] 146690-6200 SHIM
48/1. [2] 146690-6300 SHIM
48/1. [2] 146690-6400 SHIM
48/1. [2] 146690-6500 SHIM
48/1. [2] 146690-6600 SHIM
48/1. [2] 146690-6700 SHIM
48/1. [2] 146690-6800 SHIM
48/1. [2] 146690-6900 SHIM
48/1. [2] 146690-7000 SHIM
48/1. [2] 146690-7100 SHIM
48/1. [2] 146690-7200 SHIM
48/1. [2] 146690-7300 SHIM
48/1. [2] 146690-7400 SHIM
48/1. [2] 146690-7500 SHIM
48/1. [2] 146690-7800 SHIM
49. [2] 146234-0020 GUIDE PIN
50. [1] 146400-7920 HYDRAULIC HEAD
50. [1] 146400-7920 HYDRAULIC HEAD
50. [1] 146400-7920 HYDRAULIC HEAD
51. [1] 146600-0000 O-RING
52/1. [1] 146420-0000 SHIM
52/1. [1] 146420-0100 SHIM
52/1. [1] 146420-0200 SHIM
52/1. [1] 146420-0300 SHIM
52/1. [1] 146420-0400 SHIM
52/1. [1] 146420-0500 SHIM
52/1. [1] 146420-0600 SHIM
52/1. [1] 146420-0700 SHIM
52/1. [1] 146420-0800 SHIM
52/1. [1] 146420-0900 SHIM
52/1. [1] 146420-1000 SHIM
52/1. [1] 146420-1100 SHIM
52/1. [1] 146420-1200 SHIM
52/1. [1] 146420-1300 SHIM
52/1. [1] 146420-1400 SHIM
52/1. [1] 146420-1500 SHIM
52/1. [1] 146420-1600 SHIM
52/1. [1] 146420-1700 SHIM
52/1. [1] 146420-1800 SHIM
52/1. [1] 146420-1900 SHIM
52/1. [1] 146420-2000 SHIM
52/1. [1] 146420-2100 SHIM
52/1. [1] 146420-2200 SHIM
52/1. [1] 146420-2300 SHIM
52/1. [1] 146420-2400 SHIM
52/1. [1] 146420-2500 SHIM
52/1. [1] 146420-2600 SHIM
52/1. [1] 146420-2700 SHIM
52/1. [1] 146420-2800 SHIM
52/1. [1] 146420-2900 SHIM
52/1. [1] 146420-3000 SHIM
52/1. [1] 146420-3100 SHIM
52/1. [1] 146420-3200 SHIM
52/1. [1] 146420-3300 SHIM
52/1. [1] 146420-3400 SHIM
52/1. [1] 146420-3500 SHIM
52/1. [1] 146420-3600 SHIM
52/1. [1] 146420-3700 SHIM
52/1. [1] 146420-3800 SHIM
52/1. [1] 146420-3900 SHIM
52/1. [1] 146420-4000 SHIM
52/1. [1] 146420-4100 SHIM
52/1. [1] 146420-4200 SHIM
52/1. [1] 146420-4300 SHIM
52/1. [1] 146420-4400 SHIM
52/1. [1] 146420-4500 SHIM
52/1. [1] 146420-4600 SHIM
52/1. [1] 146420-4700 SHIM
52/1. [1] 146420-4800 SHIM
52/1. [1] 146420-4900 SHIM
52/1. [1] 146420-5000 SHIM
52/1. [1] 146420-5100 SHIM
52/1. [1] 146420-5200 SHIM
52/1. [1] 146420-5300 SHIM
52/1. [1] 146420-5400 SHIM
52/1. [1] 146420-5500 SHIM
52/1. [1] 146420-5600 SHIM
52/1. [1] 146420-5700 SHIM
52/1. [1] 146420-5800 SHIM
54. [4] 146433-0100 GASKET
55. [4] 146430-0120 DELIVERY-VALVE ASSEMBLY
56. [4] 146432-0000 COMPRESSION SPRING
58. [4] 146440-0120 FITTING
60. [3] 139106-0100 FLAT-HEAD SCREW
66. [1] 146600-0100 O-RING
67. [1] 146702-9120 MANIFOLD-PRESSURE COMP.
67/1. [1] 146805-0421 GOVERNOR COVER
67/13. [1] 146621-1700 UNION NUT
67/14. [1] 146621-1700 UNION NUT
67/15. [1] 146526-2800 BLEEDER SCREW
67/16. [1] 146526-3000 BLEEDER SCREW
67/23. [1] 146628-4720 BRACKET
67/24. [2] 139006-4700 BLEEDER SCREW
67/26. [1] 146925-0720 BRACKET
67/31. [1] 146710-0800 BUSHING
67/32. [1] 146711-0000 PLATE
67/33. [1] 139218-0400 UNION NUT
67/34. [1] 146712-0700 BEARING PIN
67/35. [1] 146621-0300 UNION NUT
67/36. [1] 146600-1400 O-RING
67/37. [1] 146710-0100 BUSHING
67/38. [1] 139506-0200 GASKET
67/39. [1] 146620-0300 CAPSULE
67/40. [1] 026512-1540 GASKET
67/41. [1] 146713-0400 ADJUSTING PIN
67/42. [2] 146714-0000 PLATE
67/43. [1] 146715-0000 DIAPHRAGM
67/44. [1] 139306-0100 LOCKING WASHER
67/45. [1] 013030-6040 UNION NUT
67/46. [1] 146716-0000 UNION NUT
67/47. [1] 146717-1900 COILED SPRING
67/48/1. [1] 146720-0000 SPACER BUSHING
67/48/1. [1] 146720-0100 SPACER BUSHING
67/48/1. [1] 146720-0200 SPACER BUSHING
67/48/1. [1] 146720-0300 SPACER BUSHING
67/48/1. [1] 146720-0400 SPACER BUSHING
67/48/1. [1] 146720-0500 SPACER BUSHING
67/48/1. [1] 146720-0600 SPACER BUSHING
67/48/1. [1] 146720-0700 SPACER BUSHING
67/48/1. [1] 146720-0800 SPACER BUSHING
67/48/1. [1] 146720-0900 SPACER BUSHING
67/48/1. [1] 146720-1000 SPACER BUSHING
67/48/1. [1] 146720-1100 SPACER BUSHING
67/48/1. [1] 146720-1200 SPACER BUSHING
67/48/1. [1] 146720-1300 SPACER BUSHING
67/48/1. [1] 146720-1400 SPACER BUSHING
67/48/1. [1] 146720-1500 SPACER BUSHING
67/48/1. [1] 146720-1600 SPACER BUSHING
67/48/1. [1] 146720-1700 SPACER BUSHING
67/48/1. [1] 146720-1800 SPACER BUSHING
67/48/1. [1] 146720-1900 SPACER BUSHING
67/48/1. [1] 146720-2000 SPACER BUSHING
67/48/1. [1] 146720-2100 SPACER BUSHING
67/48/1. [1] 146720-2200 SPACER BUSHING
67/48/1. [1] 146720-2300 SPACER BUSHING
67/48/1. [1] 146720-2400 SPACER BUSHING
67/48/1. [1] 146720-2500 SPACER BUSHING
67/48/1. [1] 146720-2600 SPACER BUSHING
67/48/1. [1] 146720-2700 SPACER BUSHING
67/48/1. [1] 146720-2800 SPACER BUSHING
67/48/1. [1] 146720-2900 SPACER BUSHING
67/48/1. [1] 146720-4500 SPACER BUSHING
67/48/1. [1] 146720-4600 SPACER BUSHING
67/48/1. [1] 146720-4700 SPACER BUSHING
67/48/1. [1] 146720-4800 SPACER BUSHING
67/48/1. [1] 146720-4900 SPACER BUSHING
67/48/1. [1] 146720-5000 SPACER BUSHING
67/48/1. [1] 146720-5100 SPACER BUSHING
67/48/1. [1] 146720-5200 SPACER BUSHING
67/48/1. [1] 146720-5300 SPACER BUSHING
67/48/1. [1] 146725-2500 SPACER BUSHING
67/48/1. [1] 146725-2600 SPACER BUSHING
67/48/1. [1] 146725-2700 SPACER BUSHING
67/48/1. [1] 146725-2800 SPACER BUSHING
67/48/1. [1] 146725-2900 SPACER BUSHING
67/48/1. [1] 146725-3000 SPACER BUSHING
67/48/1. [1] 146725-3100 SPACER BUSHING
67/48/1. [1] 146725-3200 SPACER BUSHING
67/48/1. [1] 146725-3300 SPACER BUSHING
67/48/1. [1] 146725-3400 SPACER BUSHING
67/48/1. [1] 146725-3500 SPACER BUSHING
67/48/1. [1] 146725-3600 SPACER BUSHING
67/48/1. [1] 146725-3700 SPACER BUSHING
67/48/1. [1] 146725-3800 SPACER BUSHING
67/48/1. [1] 146725-3900 SPACER BUSHING
67/48/1. [1] 146725-4000 SPACER BUSHING
67/48/1. [1] 146725-4100 SPACER BUSHING
67/48/1. [1] 146725-4200 SPACER BUSHING
67/48/1. [1] 146725-4300 SPACER BUSHING
67/49. [1] 146721-0820 COVER
67/54. [4] 139006-4500 BLEEDER SCREW
67/56. [1] 146723-0200 CONTROL LEVER
67/57. [1] 146712-0100 BEARING PIN
67/58. [2] 146620-0600 CAPSULE
67/59. [2] 026506-1040 GASKET
67/60. [1] 146724-0300 ELEMENT
67/61. [1] 146724-0600 CAPSULE
67/78. [1] 146600-1000 SEAL RING
67/200. [1] 139308-0300 PLAIN WASHER
67/201. [1] 146545-3400 THREADED PIN
67/201B. [1] 146545-3500 THREADED PIN
67/201C. [1] 146545-3600 THREADED PIN
67/202. [1] 139208-0900 UNION NUT
67/203. [1] 146600-1200 O-RING
68. [1] 146513-5520 CONTROL SHAFT
69. [1] 139310-0200 PLAIN WASHER
72. [1] 146537-8520 CONTROL LEVER
73. [1] 014110-6440 LOCKING WASHER
75. [1] 013020-6040 UNION NUT
95. [1] 146551-4120 FULCRUM LEVER
104. [2] 146568-0000 SLOTTED SPRING PIN
105. [2] 026508-1140 GASKET
106. [2] 146588-0500 COILED SPRING
107. [1] 146569-0300 UNION NUT
108. [1] 146570-0420 GOVERNOR SHAFT
109. [1] 146600-0400 O-RING
110/1. [1] 146571-0000 SHIM
110/1. [1] 146571-0100 SHIM
110/1. [1] 146571-0200 SHIM
110/1. [1] 146571-0300 SHIM
110/1. [1] 146571-0400 SHIM
110/1. [1] 146571-0500 SHIM
110/1. [1] 146571-0600 SHIM
110/1. [1] 146571-0700 SHIM
110/1. [1] 146571-0800 SHIM
111. [1] 146602-0600 PLAIN WASHER
112. [1] 146572-0020 FLYWEIGHT ASSEMBLY
114. [1] 146602-0500 PLAIN WASHER
115. [1] 146575-2900 SLIDING SLEEVE
116. [1] 146576-0000 SEALING CAP
117/1. [1] 146577-1800 PLUG
117/1. [1] 146577-1900 PLUG
117/1. [1] 146577-2000 PLUG
117/1. [1] 146577-2100 PLUG
117/1. [1] 146577-2200 PLUG
117/1. [1] 146577-2300 PLUG
117/1. [1] 146577-2400 PLUG
117/1. [1] 146577-2500 PLUG
117/1. [1] 146577-2600 PLUG
117/1. [1] 146577-2700 PLUG
117/1. [1] 146577-2800 PLUG
117/1. [1] 146577-2900 PLUG
117/1. [1] 146577-3000 PLUG
117/1. [1] 146577-3100 PLUG
117/1. [1] 146577-3200 PLUG
117/1. [1] 146577-3300 PLUG
117/1. [1] 146577-6700 PLUG
117/1. [1] 146577-6800 PLUG
117/1. [1] 146577-6900 PLUG
117/1. [1] 146577-7000 PLUG
117/1. [1] 146577-7100 PLUG
117/1. [1] 146577-7200 PLUG
117/1. [1] 146577-7300 PLUG
117/1. [1] 146577-7400 PLUG
117/1. [1] 146577-7500 PLUG
117/1. [1] 146577-7600 PLUG
117/1. [1] 146577-7700 PLUG
117/1. [1] 146577-7800 PLUG
117/1. [1] 146577-7900 PLUG
117/1. [1] 146577-8000 PLUG
117/1. [1] 146577-8100 PLUG
117/1. [1] 146877-0000 PLUG
117/1. [1] 146877-0100 PLUG
117/1. [1] 146877-0200 PLUG
117/1. [1] 146877-0300 PLUG
117/1. [1] 146877-4700 PLUG
117/1. [1] 146877-4800 PLUG
117/1. [1] 146877-4900 PLUG
117/1. [1] 146877-5000 PLUG
123. [4] 146620-0500 HEX-SOCKET-HEAD CAP SCREW
130. [1] 146421-0020 CAPSULE
130/2. [1] 026508-1140 GASKET
130/3. [1] 146422-0000 BLEEDER SCREW
130/4. [1] 146600-0500 O-RING
133. [1] 146600-0600 O-RING
134. [1] 146600-0700 O-RING
135. [1] 146110-0220 CONTROL VALVE
135/5. [1] 146114-0000 SPRING WASHER
136. [1] 146120-1020 OVER FLOW VALVE
137. [2] 026512-1840 GASKET
138. [1] 146608-9620 INLET UNION
200. [1] 146206-0100 COILED SPRING
205. [1] 146201-0100 WOODRUFF KEY
214. [1] 146541-1900 BUSHING
216. [1] 146541-2000 BUSHING
217. [1] 146541-3100 SLOTTED WASHER
218. [1] 146592-0300 COILED SPRING
219. [1] 146541-3000 BUSHING
220. [1] 146592-0200 COILED SPRING
230. [1] 146628-2020 BRACKET
231. [1] 139006-4800 BLEEDER SCREW
237. [1] 146620-0200 HEX-SOCKET-HEAD CAP SCREW
240. [1] 146650-1220 PULLING ELECTROMAGNET
240/8. [1] 146600-1700 O-RING
242. [1] 146658-8020 WIRE
243. [1] 146621-1000 UNION NUT
245. [3] 026512-1840 GASKET
246. [1] 146125-0020 EYE BOLT
247. [1] 146608-1220 INLET UNION
248. [1] 146614-0200 SPACER BUSHING
280. [1] 146360-4020 START ADVANCE ASSY
281. [1] 146600-0800 O-RING
282. [1] 020306-1240 BLEEDER SCREW
286. [1] 146659-4600 CLAMPING BAND
287. [1] 020106-3540 BLEEDER SCREW
329. [1] 146541-4900 PLAIN WASHER
455. [1] 146549-3820 RACK
460. [2] 016010-0440 LOCKING WASHER
461. [1] 014010-4140 PLAIN WASHER
800S. [1] 146019-8320 PUMP HOUSING
804S. [1] 146232-0320 COMPRESSION SPRING
805S. [1] 146574-0120 PARTS SET
810S. [1] 146600-1120 REPAIR SET
812S. [1] 146600-1920 PARTS SET
835S. [1] 146598-1000 CAP
836S/1. [1] 146598-0600 CAP
836S/1. [1] 146598-0700 CAP
836S/1. [1] 146598-0800 CAP
836S/1. [1] 146598-0900 CAP
903. [1] 146620-0120 CAPSULE
903/2. [1] 146600-1300 O-RING
906. [1] 146920-6500 NAMEPLATE

Include in #2:

104749-5180 as INJECTION-PUMP ASSEMBLY

Cross reference number

BOSCH 9 460 611 102 9460611102
ZEXEL 104749-5180 1047495180
ISUZU 8970309050 8970309050


Zexel num
Bosch num
Firm num
Name
104749-5180 
9 460 611 102 
8970309050  ISUZU
INJECTION-PUMP ASSEMBLY
4EC1TC * K

Calibration Data:

Adjustment conditions
Test oil
1404 Test oil
  ISO4113orSAEJ967d
Test oil temperature degC   45 45 50
Nozzle   105000-2010
Bosch type code   NP-DN12SD12TT
Nozzle holder   105780-2080
Opening pressure MPa   14.7 14.7 15.19
Opening pressure kgf/cm2   150 150 155
Injection pipe
Inside diameter - outside diameter - length (mm)
mm   2-6-840
Transfer pump pressure kPa   20 20 20
Transfer pump pressure kgf/cm2   0.2 0.2 0.2
Direction of rotation (viewed from drive side)
Right
  R
Injection timing adjustment
Pump speed r/min   1500 1500 1500
Boost pressure kPa   69.3 68 70.6
Boost pressure mmHg   520 510 530
Average injection quantity mm3/st.   41.9 41.4 42.4
Difference in delivery mm3/st.   3.5
Basic   *
Remarks
Full
 
Injection timing adjustment_02
Pump speed r/min   1000 1000 1000
Boost pressure kPa   33.3 32 34.6
Boost pressure mmHg   250 240 260
Average injection quantity mm3/st.   37.6 37.1 38.1
Difference in delivery mm3/st.   3.5
Basic   *
Remarks
CBS
 
Injection timing adjustment_03
Pump speed r/min   600 600 600
Boost pressure kPa   0 0 0
Boost pressure mmHg   0 0 0
Average injection quantity mm3/st.   31.6 29.1 34.1
Injection timing adjustment_04
Pump speed r/min   1000 1000 1000
Boost pressure kPa   33.3 32 34.6
Boost pressure mmHg   250 240 260
Average injection quantity mm3/st.   37.6 36.6 38.6
Difference in delivery mm3/st.   3.5
Basic   *
Remarks
CBS
 
Injection timing adjustment_05
Pump speed r/min   1300 1300 1300
Boost pressure kPa   69.3 68 70.6
Boost pressure mmHg   520 510 530
Average injection quantity mm3/st.   42.7 40.7 44.7
Injection timing adjustment_06
Pump speed r/min   1500 1500 1500
Boost pressure kPa   69.3 68 70.6
Boost pressure mmHg   520 510 530
Average injection quantity mm3/st.   41.9 40.9 42.9
Difference in delivery mm3/st.   3.5
Basic   *
Remarks
Full
 
Injection timing adjustment_07
Pump speed r/min   1500 1500 1500
Boost pressure kPa   0 0 0
Boost pressure mmHg   0 0 0
Average injection quantity mm3/st.   31.4 28.9 33.9
Injection timing adjustment_08
Pump speed r/min   2000 2000 2000
Boost pressure kPa   69.3 68 70.6
Boost pressure mmHg   520 510 530
Average injection quantity mm3/st.   37.2 35.2 39.2
Injection timing adjustment_09
Pump speed r/min   2300 2300 2300
Boost pressure kPa   69.3 68 70.6
Boost pressure mmHg   520 510 530
Average injection quantity mm3/st.   35.9 33.9 37.9
Injection timing adjustment_10
Pump speed r/min   2500 2500 2500
Boost pressure kPa   69.3 68 70.6
Boost pressure mmHg   520 510 530
Average injection quantity mm3/st.   33.4 33.4 33.4
Difference in delivery mm3/st.   4.5
Injection quantity adjustment
Pump speed r/min   2750 2750 2750
Boost pressure kPa   69.3 68 70.6
Boost pressure mmHg   520 510 530
Average injection quantity mm3/st.   16.4 13.4 19.4
Difference in delivery mm3/st.   5.5
Basic   *
Injection quantity adjustment_02
Pump speed r/min   2600 2600 2600
Boost pressure kPa   69.3 68 70.6
Boost pressure mmHg   520 510 530
Average injection quantity mm3/st.   26.5 26.5 26.5
Injection quantity adjustment_03
Pump speed r/min   2750 2750 2750
Boost pressure kPa   69.3 68 70.6
Boost pressure mmHg   520 510 530
Average injection quantity mm3/st.   16.4 12.9 19.9
Difference in delivery mm3/st.   5.5
Basic   *
Injection quantity adjustment_04
Pump speed r/min   2950 2950 2950
Boost pressure kPa   69.3 68 70.6
Boost pressure mmHg   520 510 530
Average injection quantity mm3/st.   6
Governor adjustment
Pump speed r/min   425 425 425
Boost pressure kPa   0 0 0
Boost pressure mmHg   0 0 0
Average injection quantity mm3/st.   8 6 10
Difference in delivery mm3/st.   2
Basic   *
Governor adjustment_02
Pump speed r/min   425 425 425
Boost pressure kPa   0 0 0
Boost pressure mmHg   0 0 0
Average injection quantity mm3/st.   8 6 10
Difference in delivery mm3/st.   2
Basic   *
Governor adjustment_03
Pump speed r/min   550 550 550
Boost pressure kPa   0 0 0
Boost pressure mmHg   0 0 0
Average injection quantity mm3/st.   3
Timer adjustment
Pump speed r/min   100 100 100
Boost pressure kPa   0 0 0
Boost pressure mmHg   0 0 0
Average injection quantity mm3/st.   40
Remarks
Full
 
Speed control lever angle
Pump speed r/min   425 425 425
Boost pressure kPa   0 0 0
Boost pressure mmHg   0 0 0
Average injection quantity mm3/st.   0 0 0
Remarks
Magnet OFF at idling position
 
0000000901
Pump speed r/min   1250 1250 1250
Boost pressure kPa   0 0 0
Boost pressure mmHg   0 0 0
Overflow quantity cm3/min   590 460 720
_02
Pump speed r/min   2000 2000 2000
Boost pressure kPa   0 0 0
Boost pressure mmHg   0 0 0
Overflow quantity cm3/min   700 570 830
Stop lever angle
Pump speed r/min   1250 1250 1250
Boost pressure kPa   69.3 68 70.6
Boost pressure mmHg   520 510 530
Pressure kPa   402 382 422
Pressure kgf/cm2   4.1 3.9 4.3
Basic   *
Stop lever angle_02
Pump speed r/min   600 600 600
Boost pressure kPa   69.3 68 70.6
Boost pressure mmHg   520 510 530
Pressure kPa   245 216 274
Pressure kgf/cm2   2.5 2.2 2.8
Stop lever angle_03
Pump speed r/min   1250 1250 1250
Boost pressure kPa   69.3 68 70.6
Boost pressure mmHg   520 510 530
Pressure kPa   402 373 431
Pressure kgf/cm2   4.1 3.8 4.4
Basic   *
Stop lever angle_04
Pump speed r/min   2250 2250 2250
Boost pressure kPa   69.3 68 70.6
Boost pressure mmHg   520 510 530
Pressure kPa   637 608 666
Pressure kgf/cm2   6.5 6.2 6.8
0000001101
Pump speed r/min   1250 1250 1250
Boost pressure kPa   69.3 68 70.6
Boost pressure mmHg   520 510 530
Timer stroke mm   3 2.8 3.2
Basic   *
_02
Pump speed r/min   650 650 650
Boost pressure kPa   0 0 0
Boost pressure mmHg   0 0 0
Timer stroke mm   0 0 0
_03
Pump speed r/min   620 620 620
Boost pressure kPa   69.3 68 70.6
Boost pressure mmHg   520 510 530
Timer stroke mm   0.5 0.1 1.5
_04
Pump speed r/min   1250 1250 1250
Boost pressure kPa   69.3 68 70.6
Boost pressure mmHg   520 510 530
Timer stroke mm   3 2.7 3.3
Basic   *
_05
Pump speed r/min   2000 2000 2000
Boost pressure kPa   69.3 68 70.6
Boost pressure mmHg   520 510 530
Timer stroke mm   6 5.4 6.6
_06
Pump speed r/min   2250 2250 2250
Boost pressure kPa   69.3 68 70.6
Boost pressure mmHg   520 510 530
Timer stroke mm   7 3 11
0000001201
Max. applied voltage V   8 8 8
Test voltage V   13 12 14
0000001401
Pump speed r/min   1250 1250 1250
Boost pressure kPa   69.3 68 70.6
Boost pressure mmHg   520 510 530
Average injection quantity mm3/st.   35.7 34.7 36.7
Timer stroke variation dT mm   1.1 0.9 1.3
Basic   *
_02
Pump speed r/min   1250 1250 1250
Boost pressure kPa   69.3 68 70.6
Boost pressure mmHg   520 510 530
Average injection quantity mm3/st.   35.2 34.2 36.2
Timer stroke variation dT mm   1.1 0.8 1.4
Basic   *
_03
Pump speed r/min   1250 1250 1250
Boost pressure kPa   69.3 68 70.6
Boost pressure mmHg   520 510 530
Average injection quantity mm3/st.   27 25.5 28.5
Timer stroke variation dT mm   1.5 1 2
Timing setting
K dimension mm   3.3 3.2 3.4
KF dimension mm   5.8 5.7 5.9
MS dimension mm   1.6 1.5 1.7
BCS stroke mm   4 3.9 4.1
Control lever angle alpha deg.   20 16 24
Control lever angle beta deg.   45 40 50

Test data Ex:

0000001801 W-CSD ADJUSTMENT

Test data 104749-5180
Adjustment of the W-CSD 1. Adjustment of the timer stroke Adjust screw (A) so that the timer stroke is the value determined from the graph (W) [(V), (W)]. 2. Adjustment of the position of the intermediate lever. Insert a shim (L3) between the control lever (I) and the idle screw (G). Align the intermediate lever (F) with the aligning mark (J) and then fix the intermediate lever adjusting screw (E) so that (E) contacts the shim between (E) and (I). [(U), (V)] 3. Adjustment of the FICD Insert the shim (L4) between the control lever (I) and the idle set screw (G). Use adjusting screw (B) to fix the CSD lever (C) in the position where it operates the intermediate lever (F) via the rod (D). [(U), (V), (W)] (O) Timer stroke adjustment (mm) (P): lever angle (deg) (Q): lever angle (deg) The (Q) indicates the clearance between the control lever and the idle set screw. X:Temperature t (deg C) Y1:Timer stroke TA (mm) Y2:Control lever position at theta L (deg, mm) (R): cooling water temperature (deg C) (S): cooling water temperature: increase direction N:Pump speed (M): timer piston stroke (mm) (K): colored ring (Z): lever position (mm)
----------
L3=1.2+-0.05mm L4=L3+-0.05mm
----------
L3=1.2+-0.05mm L4=L3+-0.05mm N=500r/min R1=20degC R2=-20degC M1=0.7+-0.2mm M2=1.6+-0.4mm K1=3.6+-1deg K2=6.1+-3deg Z1=1.2+-0.3mm Z2=2+-1mm




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