Rating:
Information injection-pump assembly
BOSCH
9 460 611 102
9460611102
ZEXEL
104749-5180
1047495180
ISUZU
8970309050
8970309050
Components :
0. | INJECTION-PUMP ASSEMBLY | 104749-5180 |
1. | _ | |
2. | FUEL INJECTION PUMP | 104649-5180 |
3. | NUMBER PLATE | 146920-6500 |
4. | _ | |
5. | CAPSULE | 146620-0120 |
6. | ADJUSTING DEVICE | |
7. | NOZZLE AND HOLDER ASSY | |
8. | Nozzle and Holder | |
9. | Open Pre:MPa(Kqf/cm2) | |
10. | NOZZLE-HOLDER | |
11. | NOZZLE |
Scheme ###:
1/6. | [1] | 146601-0100 | PACKING RING |
6. | [1] | 146100-0120 | SUPPLY PUMP |
9. | [1] | 146103-0000 | COVER |
10. | [2] | 139104-0000 | FLAT-HEAD SCREW |
12. | [1] | 146200-0520 | DRIVE SHAFT |
12/1. | [1] | 146200-0500 | DRIVE SHAFT |
12/2. | [1] | 146201-0000 | WOODRUFF KEY |
12/3. | [2] | 146202-0100 | DAMPER |
12/4. | [1] | 146203-0000 | TOOTHED GEAR |
17. | [1] | 146204-0000 | PLAIN WASHER |
20. | [1] | 146210-1920 | ROLLER SET |
24. | [1] | 146303-0000 | BEARING PIN |
25. | [1] | 146304-0000 | BEARING PIN |
26. | [1] | 146305-0000 | CLAMPING BAND |
27. | [1] | 146205-0000 | SLOTTED WASHER |
29. | [1] | 146220-0020 | CAM PLATE |
30. | [1] | 146600-0800 | O-RING |
31. | [1] | 146300-2000 | PUMP PLUNGER |
32. | [1] | 146301-0000 | SLIDING PIECE |
33. | [1] | 146603-0700 | SHIM |
34. | [1] | 146302-3700 | COMPRESSION SPRING |
34B. | [1] | 146302-3600 | COMPRESSION SPRING |
35/1. | [0] | 146603-0700 | SHIM |
35/1. | [0] | 146603-0800 | SHIM |
35/1. | [0] | 146603-0900 | SHIM |
35/1. | [0] | 146603-1000 | SHIM |
35/1. | [0] | 146603-1100 | SHIM |
35/1. | [0] | 146603-3600 | SHIM |
36. | [1] | 146600-0800 | O-RING |
37. | [1] | 146310-0700 | COVER |
38. | [2] | 146620-5000 | BLEEDER SCREW |
39. | [1] | 146310-0100 | COVER |
40. | [2] | 146620-5000 | BLEEDER SCREW |
43. | [1] | 146230-0000 | SHIM |
44. | [1] | 146230-0100 | PLAIN WASHER |
45. | [1] | 146231-0000 | SLOTTED WASHER |
47. | [2] | 146233-0000 | SLOTTED WASHER |
48/1. | [2] | 146603-0000 | SHIM |
48/1. | [2] | 146603-0100 | SHIM |
48/1. | [2] | 146603-0200 | SHIM |
48/1. | [2] | 146603-0300 | SHIM |
48/1. | [2] | 146603-0400 | SHIM |
48/1. | [2] | 146603-0500 | SHIM |
48/1. | [2] | 146603-0600 | SHIM |
48/1. | [2] | 146690-1400 | SHIM |
48/1. | [2] | 146690-1500 | SHIM |
48/1. | [2] | 146690-1600 | SHIM |
48/1. | [2] | 146690-1700 | SHIM |
48/1. | [2] | 146690-1800 | SHIM |
48/1. | [2] | 146690-1900 | SHIM |
48/1. | [2] | 146690-5800 | SHIM |
48/1. | [2] | 146690-5900 | SHIM |
48/1. | [2] | 146690-6000 | SHIM |
48/1. | [2] | 146690-6100 | SHIM |
48/1. | [2] | 146690-6200 | SHIM |
48/1. | [2] | 146690-6300 | SHIM |
48/1. | [2] | 146690-6400 | SHIM |
48/1. | [2] | 146690-6500 | SHIM |
48/1. | [2] | 146690-6600 | SHIM |
48/1. | [2] | 146690-6700 | SHIM |
48/1. | [2] | 146690-6800 | SHIM |
48/1. | [2] | 146690-6900 | SHIM |
48/1. | [2] | 146690-7000 | SHIM |
48/1. | [2] | 146690-7100 | SHIM |
48/1. | [2] | 146690-7200 | SHIM |
48/1. | [2] | 146690-7300 | SHIM |
48/1. | [2] | 146690-7400 | SHIM |
48/1. | [2] | 146690-7500 | SHIM |
48/1. | [2] | 146690-7800 | SHIM |
49. | [2] | 146234-0020 | GUIDE PIN |
50. | [1] | 146400-7920 | HYDRAULIC HEAD |
50. | [1] | 146400-7920 | HYDRAULIC HEAD |
50. | [1] | 146400-7920 | HYDRAULIC HEAD |
51. | [1] | 146600-0000 | O-RING |
52/1. | [1] | 146420-0000 | SHIM |
52/1. | [1] | 146420-0100 | SHIM |
52/1. | [1] | 146420-0200 | SHIM |
52/1. | [1] | 146420-0300 | SHIM |
52/1. | [1] | 146420-0400 | SHIM |
52/1. | [1] | 146420-0500 | SHIM |
52/1. | [1] | 146420-0600 | SHIM |
52/1. | [1] | 146420-0700 | SHIM |
52/1. | [1] | 146420-0800 | SHIM |
52/1. | [1] | 146420-0900 | SHIM |
52/1. | [1] | 146420-1000 | SHIM |
52/1. | [1] | 146420-1100 | SHIM |
52/1. | [1] | 146420-1200 | SHIM |
52/1. | [1] | 146420-1300 | SHIM |
52/1. | [1] | 146420-1400 | SHIM |
52/1. | [1] | 146420-1500 | SHIM |
52/1. | [1] | 146420-1600 | SHIM |
52/1. | [1] | 146420-1700 | SHIM |
52/1. | [1] | 146420-1800 | SHIM |
52/1. | [1] | 146420-1900 | SHIM |
52/1. | [1] | 146420-2000 | SHIM |
52/1. | [1] | 146420-2100 | SHIM |
52/1. | [1] | 146420-2200 | SHIM |
52/1. | [1] | 146420-2300 | SHIM |
52/1. | [1] | 146420-2400 | SHIM |
52/1. | [1] | 146420-2500 | SHIM |
52/1. | [1] | 146420-2600 | SHIM |
52/1. | [1] | 146420-2700 | SHIM |
52/1. | [1] | 146420-2800 | SHIM |
52/1. | [1] | 146420-2900 | SHIM |
52/1. | [1] | 146420-3000 | SHIM |
52/1. | [1] | 146420-3100 | SHIM |
52/1. | [1] | 146420-3200 | SHIM |
52/1. | [1] | 146420-3300 | SHIM |
52/1. | [1] | 146420-3400 | SHIM |
52/1. | [1] | 146420-3500 | SHIM |
52/1. | [1] | 146420-3600 | SHIM |
52/1. | [1] | 146420-3700 | SHIM |
52/1. | [1] | 146420-3800 | SHIM |
52/1. | [1] | 146420-3900 | SHIM |
52/1. | [1] | 146420-4000 | SHIM |
52/1. | [1] | 146420-4100 | SHIM |
52/1. | [1] | 146420-4200 | SHIM |
52/1. | [1] | 146420-4300 | SHIM |
52/1. | [1] | 146420-4400 | SHIM |
52/1. | [1] | 146420-4500 | SHIM |
52/1. | [1] | 146420-4600 | SHIM |
52/1. | [1] | 146420-4700 | SHIM |
52/1. | [1] | 146420-4800 | SHIM |
52/1. | [1] | 146420-4900 | SHIM |
52/1. | [1] | 146420-5000 | SHIM |
52/1. | [1] | 146420-5100 | SHIM |
52/1. | [1] | 146420-5200 | SHIM |
52/1. | [1] | 146420-5300 | SHIM |
52/1. | [1] | 146420-5400 | SHIM |
52/1. | [1] | 146420-5500 | SHIM |
52/1. | [1] | 146420-5600 | SHIM |
52/1. | [1] | 146420-5700 | SHIM |
52/1. | [1] | 146420-5800 | SHIM |
54. | [4] | 146433-0100 | GASKET |
55. | [4] | 146430-0120 | DELIVERY-VALVE ASSEMBLY |
56. | [4] | 146432-0000 | COMPRESSION SPRING |
58. | [4] | 146440-0120 | FITTING |
60. | [3] | 139106-0100 | FLAT-HEAD SCREW |
66. | [1] | 146600-0100 | O-RING |
67. | [1] | 146702-9120 | MANIFOLD-PRESSURE COMP. |
67/1. | [1] | 146805-0421 | GOVERNOR COVER |
67/13. | [1] | 146621-1700 | UNION NUT |
67/14. | [1] | 146621-1700 | UNION NUT |
67/15. | [1] | 146526-2800 | BLEEDER SCREW |
67/16. | [1] | 146526-3000 | BLEEDER SCREW |
67/23. | [1] | 146628-4720 | BRACKET |
67/24. | [2] | 139006-4700 | BLEEDER SCREW |
67/26. | [1] | 146925-0720 | BRACKET |
67/31. | [1] | 146710-0800 | BUSHING |
67/32. | [1] | 146711-0000 | PLATE |
67/33. | [1] | 139218-0400 | UNION NUT |
67/34. | [1] | 146712-0700 | BEARING PIN |
67/35. | [1] | 146621-0300 | UNION NUT |
67/36. | [1] | 146600-1400 | O-RING |
67/37. | [1] | 146710-0100 | BUSHING |
67/38. | [1] | 139506-0200 | GASKET |
67/39. | [1] | 146620-0300 | CAPSULE |
67/40. | [1] | 026512-1540 | GASKET |
67/41. | [1] | 146713-0400 | ADJUSTING PIN |
67/42. | [2] | 146714-0000 | PLATE |
67/43. | [1] | 146715-0000 | DIAPHRAGM |
67/44. | [1] | 139306-0100 | LOCKING WASHER |
67/45. | [1] | 013030-6040 | UNION NUT |
67/46. | [1] | 146716-0000 | UNION NUT |
67/47. | [1] | 146717-1900 | COILED SPRING |
67/48/1. | [1] | 146720-0000 | SPACER BUSHING |
67/48/1. | [1] | 146720-0100 | SPACER BUSHING |
67/48/1. | [1] | 146720-0200 | SPACER BUSHING |
67/48/1. | [1] | 146720-0300 | SPACER BUSHING |
67/48/1. | [1] | 146720-0400 | SPACER BUSHING |
67/48/1. | [1] | 146720-0500 | SPACER BUSHING |
67/48/1. | [1] | 146720-0600 | SPACER BUSHING |
67/48/1. | [1] | 146720-0700 | SPACER BUSHING |
67/48/1. | [1] | 146720-0800 | SPACER BUSHING |
67/48/1. | [1] | 146720-0900 | SPACER BUSHING |
67/48/1. | [1] | 146720-1000 | SPACER BUSHING |
67/48/1. | [1] | 146720-1100 | SPACER BUSHING |
67/48/1. | [1] | 146720-1200 | SPACER BUSHING |
67/48/1. | [1] | 146720-1300 | SPACER BUSHING |
67/48/1. | [1] | 146720-1400 | SPACER BUSHING |
67/48/1. | [1] | 146720-1500 | SPACER BUSHING |
67/48/1. | [1] | 146720-1600 | SPACER BUSHING |
67/48/1. | [1] | 146720-1700 | SPACER BUSHING |
67/48/1. | [1] | 146720-1800 | SPACER BUSHING |
67/48/1. | [1] | 146720-1900 | SPACER BUSHING |
67/48/1. | [1] | 146720-2000 | SPACER BUSHING |
67/48/1. | [1] | 146720-2100 | SPACER BUSHING |
67/48/1. | [1] | 146720-2200 | SPACER BUSHING |
67/48/1. | [1] | 146720-2300 | SPACER BUSHING |
67/48/1. | [1] | 146720-2400 | SPACER BUSHING |
67/48/1. | [1] | 146720-2500 | SPACER BUSHING |
67/48/1. | [1] | 146720-2600 | SPACER BUSHING |
67/48/1. | [1] | 146720-2700 | SPACER BUSHING |
67/48/1. | [1] | 146720-2800 | SPACER BUSHING |
67/48/1. | [1] | 146720-2900 | SPACER BUSHING |
67/48/1. | [1] | 146720-4500 | SPACER BUSHING |
67/48/1. | [1] | 146720-4600 | SPACER BUSHING |
67/48/1. | [1] | 146720-4700 | SPACER BUSHING |
67/48/1. | [1] | 146720-4800 | SPACER BUSHING |
67/48/1. | [1] | 146720-4900 | SPACER BUSHING |
67/48/1. | [1] | 146720-5000 | SPACER BUSHING |
67/48/1. | [1] | 146720-5100 | SPACER BUSHING |
67/48/1. | [1] | 146720-5200 | SPACER BUSHING |
67/48/1. | [1] | 146720-5300 | SPACER BUSHING |
67/48/1. | [1] | 146725-2500 | SPACER BUSHING |
67/48/1. | [1] | 146725-2600 | SPACER BUSHING |
67/48/1. | [1] | 146725-2700 | SPACER BUSHING |
67/48/1. | [1] | 146725-2800 | SPACER BUSHING |
67/48/1. | [1] | 146725-2900 | SPACER BUSHING |
67/48/1. | [1] | 146725-3000 | SPACER BUSHING |
67/48/1. | [1] | 146725-3100 | SPACER BUSHING |
67/48/1. | [1] | 146725-3200 | SPACER BUSHING |
67/48/1. | [1] | 146725-3300 | SPACER BUSHING |
67/48/1. | [1] | 146725-3400 | SPACER BUSHING |
67/48/1. | [1] | 146725-3500 | SPACER BUSHING |
67/48/1. | [1] | 146725-3600 | SPACER BUSHING |
67/48/1. | [1] | 146725-3700 | SPACER BUSHING |
67/48/1. | [1] | 146725-3800 | SPACER BUSHING |
67/48/1. | [1] | 146725-3900 | SPACER BUSHING |
67/48/1. | [1] | 146725-4000 | SPACER BUSHING |
67/48/1. | [1] | 146725-4100 | SPACER BUSHING |
67/48/1. | [1] | 146725-4200 | SPACER BUSHING |
67/48/1. | [1] | 146725-4300 | SPACER BUSHING |
67/49. | [1] | 146721-0820 | COVER |
67/54. | [4] | 139006-4500 | BLEEDER SCREW |
67/56. | [1] | 146723-0200 | CONTROL LEVER |
67/57. | [1] | 146712-0100 | BEARING PIN |
67/58. | [2] | 146620-0600 | CAPSULE |
67/59. | [2] | 026506-1040 | GASKET |
67/60. | [1] | 146724-0300 | ELEMENT |
67/61. | [1] | 146724-0600 | CAPSULE |
67/78. | [1] | 146600-1000 | SEAL RING |
67/200. | [1] | 139308-0300 | PLAIN WASHER |
67/201. | [1] | 146545-3400 | THREADED PIN |
67/201B. | [1] | 146545-3500 | THREADED PIN |
67/201C. | [1] | 146545-3600 | THREADED PIN |
67/202. | [1] | 139208-0900 | UNION NUT |
67/203. | [1] | 146600-1200 | O-RING |
68. | [1] | 146513-5520 | CONTROL SHAFT |
69. | [1] | 139310-0200 | PLAIN WASHER |
72. | [1] | 146537-8520 | CONTROL LEVER |
73. | [1] | 014110-6440 | LOCKING WASHER |
75. | [1] | 013020-6040 | UNION NUT |
95. | [1] | 146551-4120 | FULCRUM LEVER |
104. | [2] | 146568-0000 | SLOTTED SPRING PIN |
105. | [2] | 026508-1140 | GASKET |
106. | [2] | 146588-0500 | COILED SPRING |
107. | [1] | 146569-0300 | UNION NUT |
108. | [1] | 146570-0420 | GOVERNOR SHAFT |
109. | [1] | 146600-0400 | O-RING |
110/1. | [1] | 146571-0000 | SHIM |
110/1. | [1] | 146571-0100 | SHIM |
110/1. | [1] | 146571-0200 | SHIM |
110/1. | [1] | 146571-0300 | SHIM |
110/1. | [1] | 146571-0400 | SHIM |
110/1. | [1] | 146571-0500 | SHIM |
110/1. | [1] | 146571-0600 | SHIM |
110/1. | [1] | 146571-0700 | SHIM |
110/1. | [1] | 146571-0800 | SHIM |
111. | [1] | 146602-0600 | PLAIN WASHER |
112. | [1] | 146572-0020 | FLYWEIGHT ASSEMBLY |
114. | [1] | 146602-0500 | PLAIN WASHER |
115. | [1] | 146575-2900 | SLIDING SLEEVE |
116. | [1] | 146576-0000 | SEALING CAP |
117/1. | [1] | 146577-1800 | PLUG |
117/1. | [1] | 146577-1900 | PLUG |
117/1. | [1] | 146577-2000 | PLUG |
117/1. | [1] | 146577-2100 | PLUG |
117/1. | [1] | 146577-2200 | PLUG |
117/1. | [1] | 146577-2300 | PLUG |
117/1. | [1] | 146577-2400 | PLUG |
117/1. | [1] | 146577-2500 | PLUG |
117/1. | [1] | 146577-2600 | PLUG |
117/1. | [1] | 146577-2700 | PLUG |
117/1. | [1] | 146577-2800 | PLUG |
117/1. | [1] | 146577-2900 | PLUG |
117/1. | [1] | 146577-3000 | PLUG |
117/1. | [1] | 146577-3100 | PLUG |
117/1. | [1] | 146577-3200 | PLUG |
117/1. | [1] | 146577-3300 | PLUG |
117/1. | [1] | 146577-6700 | PLUG |
117/1. | [1] | 146577-6800 | PLUG |
117/1. | [1] | 146577-6900 | PLUG |
117/1. | [1] | 146577-7000 | PLUG |
117/1. | [1] | 146577-7100 | PLUG |
117/1. | [1] | 146577-7200 | PLUG |
117/1. | [1] | 146577-7300 | PLUG |
117/1. | [1] | 146577-7400 | PLUG |
117/1. | [1] | 146577-7500 | PLUG |
117/1. | [1] | 146577-7600 | PLUG |
117/1. | [1] | 146577-7700 | PLUG |
117/1. | [1] | 146577-7800 | PLUG |
117/1. | [1] | 146577-7900 | PLUG |
117/1. | [1] | 146577-8000 | PLUG |
117/1. | [1] | 146577-8100 | PLUG |
117/1. | [1] | 146877-0000 | PLUG |
117/1. | [1] | 146877-0100 | PLUG |
117/1. | [1] | 146877-0200 | PLUG |
117/1. | [1] | 146877-0300 | PLUG |
117/1. | [1] | 146877-4700 | PLUG |
117/1. | [1] | 146877-4800 | PLUG |
117/1. | [1] | 146877-4900 | PLUG |
117/1. | [1] | 146877-5000 | PLUG |
123. | [4] | 146620-0500 | HEX-SOCKET-HEAD CAP SCREW |
130. | [1] | 146421-0020 | CAPSULE |
130/2. | [1] | 026508-1140 | GASKET |
130/3. | [1] | 146422-0000 | BLEEDER SCREW |
130/4. | [1] | 146600-0500 | O-RING |
133. | [1] | 146600-0600 | O-RING |
134. | [1] | 146600-0700 | O-RING |
135. | [1] | 146110-0220 | CONTROL VALVE |
135/5. | [1] | 146114-0000 | SPRING WASHER |
136. | [1] | 146120-1020 | OVER FLOW VALVE |
137. | [2] | 026512-1840 | GASKET |
138. | [1] | 146608-9620 | INLET UNION |
200. | [1] | 146206-0100 | COILED SPRING |
205. | [1] | 146201-0100 | WOODRUFF KEY |
214. | [1] | 146541-1900 | BUSHING |
216. | [1] | 146541-2000 | BUSHING |
217. | [1] | 146541-3100 | SLOTTED WASHER |
218. | [1] | 146592-0300 | COILED SPRING |
219. | [1] | 146541-3000 | BUSHING |
220. | [1] | 146592-0200 | COILED SPRING |
230. | [1] | 146628-2020 | BRACKET |
231. | [1] | 139006-4800 | BLEEDER SCREW |
237. | [1] | 146620-0200 | HEX-SOCKET-HEAD CAP SCREW |
240. | [1] | 146650-1220 | PULLING ELECTROMAGNET |
240/8. | [1] | 146600-1700 | O-RING |
242. | [1] | 146658-8020 | WIRE |
243. | [1] | 146621-1000 | UNION NUT |
245. | [3] | 026512-1840 | GASKET |
246. | [1] | 146125-0020 | EYE BOLT |
247. | [1] | 146608-1220 | INLET UNION |
248. | [1] | 146614-0200 | SPACER BUSHING |
280. | [1] | 146360-4020 | START ADVANCE ASSY |
281. | [1] | 146600-0800 | O-RING |
282. | [1] | 020306-1240 | BLEEDER SCREW |
286. | [1] | 146659-4600 | CLAMPING BAND |
287. | [1] | 020106-3540 | BLEEDER SCREW |
329. | [1] | 146541-4900 | PLAIN WASHER |
455. | [1] | 146549-3820 | RACK |
460. | [2] | 016010-0440 | LOCKING WASHER |
461. | [1] | 014010-4140 | PLAIN WASHER |
800S. | [1] | 146019-8320 | PUMP HOUSING |
804S. | [1] | 146232-0320 | COMPRESSION SPRING |
805S. | [1] | 146574-0120 | PARTS SET |
810S. | [1] | 146600-1120 | REPAIR SET |
812S. | [1] | 146600-1920 | PARTS SET |
835S. | [1] | 146598-1000 | CAP |
836S/1. | [1] | 146598-0600 | CAP |
836S/1. | [1] | 146598-0700 | CAP |
836S/1. | [1] | 146598-0800 | CAP |
836S/1. | [1] | 146598-0900 | CAP |
903. | [1] | 146620-0120 | CAPSULE |
903/2. | [1] | 146600-1300 | O-RING |
906. | [1] | 146920-6500 | NAMEPLATE |
Include in #2:
104749-5180
as INJECTION-PUMP ASSEMBLY
Cross reference number
BOSCH
9 460 611 102
9460611102
ZEXEL
104749-5180
1047495180
ISUZU
8970309050
8970309050
Zexel num
Bosch num
Firm num
Name
104749-5180
9 460 611 102
8970309050 ISUZU
INJECTION-PUMP ASSEMBLY
4EC1TC * K
4EC1TC * K
Calibration Data:
Adjustment conditions
Test oil
1404 Test oil ISO4113orSAEJ967d
1404 Test oil ISO4113orSAEJ967d
Test oil temperature
degC
45
45
50
Nozzle
105000-2010
Bosch type code
NP-DN12SD12TT
Nozzle holder
105780-2080
Opening pressure
MPa
14.7
14.7
15.19
Opening pressure
kgf/cm2
150
150
155
Injection pipe
Inside diameter - outside diameter - length (mm) mm 2-6-840
Inside diameter - outside diameter - length (mm) mm 2-6-840
Transfer pump pressure
kPa
20
20
20
Transfer pump pressure
kgf/cm2
0.2
0.2
0.2
Direction of rotation (viewed from drive side)
Right R
Right R
Injection timing adjustment
Pump speed
r/min
1500
1500
1500
Boost pressure
kPa
69.3
68
70.6
Boost pressure
mmHg
520
510
530
Average injection quantity
mm3/st.
41.9
41.4
42.4
Difference in delivery
mm3/st.
3.5
Basic
*
Remarks
Full
Full
Injection timing adjustment_02
Pump speed
r/min
1000
1000
1000
Boost pressure
kPa
33.3
32
34.6
Boost pressure
mmHg
250
240
260
Average injection quantity
mm3/st.
37.6
37.1
38.1
Difference in delivery
mm3/st.
3.5
Basic
*
Remarks
CBS
CBS
Injection timing adjustment_03
Pump speed
r/min
600
600
600
Boost pressure
kPa
0
0
0
Boost pressure
mmHg
0
0
0
Average injection quantity
mm3/st.
31.6
29.1
34.1
Injection timing adjustment_04
Pump speed
r/min
1000
1000
1000
Boost pressure
kPa
33.3
32
34.6
Boost pressure
mmHg
250
240
260
Average injection quantity
mm3/st.
37.6
36.6
38.6
Difference in delivery
mm3/st.
3.5
Basic
*
Remarks
CBS
CBS
Injection timing adjustment_05
Pump speed
r/min
1300
1300
1300
Boost pressure
kPa
69.3
68
70.6
Boost pressure
mmHg
520
510
530
Average injection quantity
mm3/st.
42.7
40.7
44.7
Injection timing adjustment_06
Pump speed
r/min
1500
1500
1500
Boost pressure
kPa
69.3
68
70.6
Boost pressure
mmHg
520
510
530
Average injection quantity
mm3/st.
41.9
40.9
42.9
Difference in delivery
mm3/st.
3.5
Basic
*
Remarks
Full
Full
Injection timing adjustment_07
Pump speed
r/min
1500
1500
1500
Boost pressure
kPa
0
0
0
Boost pressure
mmHg
0
0
0
Average injection quantity
mm3/st.
31.4
28.9
33.9
Injection timing adjustment_08
Pump speed
r/min
2000
2000
2000
Boost pressure
kPa
69.3
68
70.6
Boost pressure
mmHg
520
510
530
Average injection quantity
mm3/st.
37.2
35.2
39.2
Injection timing adjustment_09
Pump speed
r/min
2300
2300
2300
Boost pressure
kPa
69.3
68
70.6
Boost pressure
mmHg
520
510
530
Average injection quantity
mm3/st.
35.9
33.9
37.9
Injection timing adjustment_10
Pump speed
r/min
2500
2500
2500
Boost pressure
kPa
69.3
68
70.6
Boost pressure
mmHg
520
510
530
Average injection quantity
mm3/st.
33.4
33.4
33.4
Difference in delivery
mm3/st.
4.5
Injection quantity adjustment
Pump speed
r/min
2750
2750
2750
Boost pressure
kPa
69.3
68
70.6
Boost pressure
mmHg
520
510
530
Average injection quantity
mm3/st.
16.4
13.4
19.4
Difference in delivery
mm3/st.
5.5
Basic
*
Injection quantity adjustment_02
Pump speed
r/min
2600
2600
2600
Boost pressure
kPa
69.3
68
70.6
Boost pressure
mmHg
520
510
530
Average injection quantity
mm3/st.
26.5
26.5
26.5
Injection quantity adjustment_03
Pump speed
r/min
2750
2750
2750
Boost pressure
kPa
69.3
68
70.6
Boost pressure
mmHg
520
510
530
Average injection quantity
mm3/st.
16.4
12.9
19.9
Difference in delivery
mm3/st.
5.5
Basic
*
Injection quantity adjustment_04
Pump speed
r/min
2950
2950
2950
Boost pressure
kPa
69.3
68
70.6
Boost pressure
mmHg
520
510
530
Average injection quantity
mm3/st.
6
Governor adjustment
Pump speed
r/min
425
425
425
Boost pressure
kPa
0
0
0
Boost pressure
mmHg
0
0
0
Average injection quantity
mm3/st.
8
6
10
Difference in delivery
mm3/st.
2
Basic
*
Governor adjustment_02
Pump speed
r/min
425
425
425
Boost pressure
kPa
0
0
0
Boost pressure
mmHg
0
0
0
Average injection quantity
mm3/st.
8
6
10
Difference in delivery
mm3/st.
2
Basic
*
Governor adjustment_03
Pump speed
r/min
550
550
550
Boost pressure
kPa
0
0
0
Boost pressure
mmHg
0
0
0
Average injection quantity
mm3/st.
3
Timer adjustment
Pump speed
r/min
100
100
100
Boost pressure
kPa
0
0
0
Boost pressure
mmHg
0
0
0
Average injection quantity
mm3/st.
40
Remarks
Full
Full
Speed control lever angle
Pump speed
r/min
425
425
425
Boost pressure
kPa
0
0
0
Boost pressure
mmHg
0
0
0
Average injection quantity
mm3/st.
0
0
0
Remarks
Magnet OFF at idling position
Magnet OFF at idling position
0000000901
Pump speed
r/min
1250
1250
1250
Boost pressure
kPa
0
0
0
Boost pressure
mmHg
0
0
0
Overflow quantity
cm3/min
590
460
720
_02
Pump speed
r/min
2000
2000
2000
Boost pressure
kPa
0
0
0
Boost pressure
mmHg
0
0
0
Overflow quantity
cm3/min
700
570
830
Stop lever angle
Pump speed
r/min
1250
1250
1250
Boost pressure
kPa
69.3
68
70.6
Boost pressure
mmHg
520
510
530
Pressure
kPa
402
382
422
Pressure
kgf/cm2
4.1
3.9
4.3
Basic
*
Stop lever angle_02
Pump speed
r/min
600
600
600
Boost pressure
kPa
69.3
68
70.6
Boost pressure
mmHg
520
510
530
Pressure
kPa
245
216
274
Pressure
kgf/cm2
2.5
2.2
2.8
Stop lever angle_03
Pump speed
r/min
1250
1250
1250
Boost pressure
kPa
69.3
68
70.6
Boost pressure
mmHg
520
510
530
Pressure
kPa
402
373
431
Pressure
kgf/cm2
4.1
3.8
4.4
Basic
*
Stop lever angle_04
Pump speed
r/min
2250
2250
2250
Boost pressure
kPa
69.3
68
70.6
Boost pressure
mmHg
520
510
530
Pressure
kPa
637
608
666
Pressure
kgf/cm2
6.5
6.2
6.8
0000001101
Pump speed
r/min
1250
1250
1250
Boost pressure
kPa
69.3
68
70.6
Boost pressure
mmHg
520
510
530
Timer stroke
mm
3
2.8
3.2
Basic
*
_02
Pump speed
r/min
650
650
650
Boost pressure
kPa
0
0
0
Boost pressure
mmHg
0
0
0
Timer stroke
mm
0
0
0
_03
Pump speed
r/min
620
620
620
Boost pressure
kPa
69.3
68
70.6
Boost pressure
mmHg
520
510
530
Timer stroke
mm
0.5
0.1
1.5
_04
Pump speed
r/min
1250
1250
1250
Boost pressure
kPa
69.3
68
70.6
Boost pressure
mmHg
520
510
530
Timer stroke
mm
3
2.7
3.3
Basic
*
_05
Pump speed
r/min
2000
2000
2000
Boost pressure
kPa
69.3
68
70.6
Boost pressure
mmHg
520
510
530
Timer stroke
mm
6
5.4
6.6
_06
Pump speed
r/min
2250
2250
2250
Boost pressure
kPa
69.3
68
70.6
Boost pressure
mmHg
520
510
530
Timer stroke
mm
7
3
11
0000001201
Max. applied voltage
V
8
8
8
Test voltage
V
13
12
14
0000001401
Pump speed
r/min
1250
1250
1250
Boost pressure
kPa
69.3
68
70.6
Boost pressure
mmHg
520
510
530
Average injection quantity
mm3/st.
35.7
34.7
36.7
Timer stroke variation dT
mm
1.1
0.9
1.3
Basic
*
_02
Pump speed
r/min
1250
1250
1250
Boost pressure
kPa
69.3
68
70.6
Boost pressure
mmHg
520
510
530
Average injection quantity
mm3/st.
35.2
34.2
36.2
Timer stroke variation dT
mm
1.1
0.8
1.4
Basic
*
_03
Pump speed
r/min
1250
1250
1250
Boost pressure
kPa
69.3
68
70.6
Boost pressure
mmHg
520
510
530
Average injection quantity
mm3/st.
27
25.5
28.5
Timer stroke variation dT
mm
1.5
1
2
Timing setting
K dimension
mm
3.3
3.2
3.4
KF dimension
mm
5.8
5.7
5.9
MS dimension
mm
1.6
1.5
1.7
BCS stroke
mm
4
3.9
4.1
Control lever angle alpha
deg.
20
16
24
Control lever angle beta
deg.
45
40
50
Test data Ex:
0000001801 W-CSD ADJUSTMENT
Adjustment of the W-CSD
1. Adjustment of the timer stroke
Adjust screw (A) so that the timer stroke is the value determined from the graph (W) [(V), (W)].
2. Adjustment of the position of the intermediate lever.
Insert a shim (L3) between the control lever (I) and the idle screw (G).
Align the intermediate lever (F) with the aligning mark (J) and then fix the intermediate lever adjusting screw (E) so that (E) contacts the shim between (E) and (I). [(U), (V)]
3. Adjustment of the FICD
Insert the shim (L4) between the control lever (I) and the idle set screw (G).
Use adjusting screw (B) to fix the CSD lever (C) in the position where it operates the intermediate lever (F) via the rod (D). [(U), (V), (W)]
(O) Timer stroke adjustment (mm)
(P): lever angle (deg)
(Q): lever angle (deg)
The (Q) indicates the clearance between the control lever and the idle set screw.
X:Temperature t (deg C)
Y1:Timer stroke TA (mm)
Y2:Control lever position at theta L (deg, mm)
(R): cooling water temperature (deg C)
(S): cooling water temperature: increase direction
N:Pump speed
(M): timer piston stroke (mm)
(K): colored ring
(Z): lever position (mm)
----------
L3=1.2+-0.05mm L4=L3+-0.05mm
----------
L3=1.2+-0.05mm L4=L3+-0.05mm N=500r/min R1=20degC R2=-20degC M1=0.7+-0.2mm M2=1.6+-0.4mm K1=3.6+-1deg K2=6.1+-3deg Z1=1.2+-0.3mm Z2=2+-1mm
----------
L3=1.2+-0.05mm L4=L3+-0.05mm
----------
L3=1.2+-0.05mm L4=L3+-0.05mm N=500r/min R1=20degC R2=-20degC M1=0.7+-0.2mm M2=1.6+-0.4mm K1=3.6+-1deg K2=6.1+-3deg Z1=1.2+-0.3mm Z2=2+-1mm
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Isuzu
104749-5180
9 460 611 102
8970309050
INJECTION-PUMP ASSEMBLY
4EC1TC
4EC1TC