104749-5190 ZEXEL 9 460 612 367 BOSCH INJECTION-PUMP ASSEMBLY 9460612367 1047495190 8970383850


104749-5190 INJECTION-PUMP ASSEMBLY
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Information injection-pump assembly

BOSCH 9 460 612 367 9460612367
ZEXEL 104749-5190 1047495190
ISUZU 8970383850 8970383850

Components :

0. INJECTION-PUMP ASSEMBLY 104749-5190
1. _
2. FUEL INJECTION PUMP 104649-5190
3. NUMBER PLATE 146920-8700
4. _ 146672-5720
5. CAPSULE
6. ADJUSTING DEVICE 146620-4722
7. NOZZLE AND HOLDER ASSY 105158-2241
8. Nozzle and Holder 8-97023-226-1
9. Open Pre:MPa(Kqf/cm2) 14.7{150}
10. NOZZLE-HOLDER 105088-1090
11. NOZZLE 105007-1230

Scheme ###:

1/6. [1] 146601-0700 PACKING RING
6. [1] 146100-0120 SUPPLY PUMP
9. [1] 146103-0000 COVER
10. [2] 139104-0000 FLAT-HEAD SCREW
12. [1] 146200-1620 DRIVE SHAFT
12/1. [1] 146200-0500 DRIVE SHAFT
12/2. [1] 146201-0000 WOODRUFF KEY
12/3. [2] 146202-0100 DAMPER
12/4. [1] 146203-0000 TOOTHED GEAR
17. [1] 146204-0000 PLAIN WASHER
20. [1] 146210-1921 ROLLER SET
24. [1] 146303-0000 BEARING PIN
25. [1] 146304-0000 BEARING PIN
26. [1] 146305-0000 CLAMPING BAND
27. [1] 146205-0000 SLOTTED WASHER
29. [1] 146220-0020 CAM PLATE
30. [1] 146600-0800 O-RING
31. [1] 146300-0700 PUMP PLUNGER
32. [1] 146301-0000 SLIDING PIECE
33. [1] 146603-0700 SHIM D17.5&7.5T0.60
34. [1] 146302-9600 COMPRESSION SPRING
34B. [1] 146302-3300 COMPRESSION SPRING
34C. [1] 146302-5400 COMPRESSION SPRING
35/1. [0] 146603-0700 SHIM D17.5&7.5T0.60
35/1. [0] 146603-0800 SHIM D17.5&7.5T0.70
35/1. [0] 146603-0900 SHIM D17.5&7.5T0.90
35/1. [0] 146603-1000 SHIM D17.5&7.5T1.00
35/1. [0] 146603-1100 SHIM D17.5&7.5T1.20
35/1. [0] 146603-3600 SHIM D17.5&7.5T2.40
36. [1] 146600-0800 O-RING
37. [1] 146310-0700 COVER
38. [2] 146620-5000 BLEEDER SCREW
39. [1] 146310-0100 COVER
40. [2] 146620-5000 BLEEDER SCREW
43. [1] 146230-0000 SHIM
44. [1] 146230-0100 PLAIN WASHER
45. [1] 146231-0001 SLOTTED WASHER
47. [2] 146233-0000 SLOTTED WASHER
48/1. [1] 146603-0000 SHIM D17.0&5.2T0.50
48/1. [1] 146603-0100 SHIM D17.0&5.2T0.80
48/1. [1] 146603-0200 SHIM D17.0&5.2T1.00
48/1. [1] 146603-0300 SHIM D17.0&5.2T1.20
48/1. [1] 146603-0400 SHIM D17.0&5.2T1.50
48/1. [1] 146603-0500 SHIM D17.0&5.2T1.80
48/1. [1] 146603-0600 SHIM D17.0&5.2T2.00
48/1. [1] 146690-1400 SHIM D17&5.2T0.9
48/1. [1] 146690-1500 SHIM D17&5.2T1.1
48/1. [1] 146690-1600 SHIM D17&5.2T1.3
48/1. [1] 146690-1700 SHIM D17&5.2T1.4
48/1. [1] 146690-1800 SHIM D17&5.2T1.6
48/1. [1] 146690-1900 SHIM D17&5.2T1.7
48/1. [1] 146690-5800 SHIM
48/1. [1] 146690-5900 SHIM
48/1. [1] 146690-6000 SHIM
48/1. [1] 146690-6100 SHIM
48/1. [1] 146690-6200 SHIM
48/1. [1] 146690-6300 SHIM
48/1. [1] 146690-6400 SHIM
48/1. [1] 146690-6500 SHIM
48/1. [1] 146690-6600 SHIM
48/1. [1] 146690-6700 SHIM
48/1. [1] 146690-6800 SHIM
48/1. [1] 146690-6900 SHIM
48/1. [1] 146690-7000 SHIM
48/1. [1] 146690-7100 SHIM
48/1. [1] 146690-7200 SHIM
48/1. [1] 146690-7300 SHIM
48/1. [1] 146690-7400 SHIM
48/1. [1] 146690-7500 SHIM
48/1. [1] 146690-7800 SHIM
49. [2] 146234-0500 GUIDE PIN
50. [1] 146400-7920 HYDRAULIC HEAD
50. [1] 146400-7920 HYDRAULIC HEAD
50. [1] 146400-7920 HYDRAULIC HEAD
51. [1] 146600-0000 O-RING
52/1. [1] 146420-0000 SHIM D9.5&3.0T1.90
52/1. [1] 146420-0100 SHIM D9.5&3.0T1.92
52/1. [1] 146420-0200 SHIM D9.5&3.0T1.94
52/1. [1] 146420-0300 SHIM D9.5&3.0T1.96
52/1. [1] 146420-0400 SHIM D9.5&3.0T1.98
52/1. [1] 146420-0500 SHIM D9.5&3.0T2.00
52/1. [1] 146420-0600 SHIM D9.5&3.0T2.02
52/1. [1] 146420-0700 SHIM D9.5&3.0T2.04
52/1. [1] 146420-0800 SHIM D9.5&3.0T2.06
52/1. [1] 146420-0900 SHIM D9.5&3.0T2.08
52/1. [1] 146420-1000 SHIM D9.5&3.0T2.10
52/1. [1] 146420-1100 SHIM D9.5&3.0T2.12
52/1. [1] 146420-1200 SHIM D9.5&3.0T2.14
52/1. [1] 146420-1300 SHIM D9.5&3.0T2.16
52/1. [1] 146420-1400 SHIM D9.5&3.0T2.18
52/1. [1] 146420-1500 SHIM D9.5&3.0T2.20
52/1. [1] 146420-1600 SHIM D9.5&3.0T2.22
52/1. [1] 146420-1700 SHIM D9.5&3.0T2.24
52/1. [1] 146420-1800 SHIM D9.5&3.0T2.26
52/1. [1] 146420-1900 SHIM D9.5&3.0T2.28
52/1. [1] 146420-2000 SHIM D9.5&3.0T2.30
52/1. [1] 146420-2100 SHIM D9.5&3.0T2.32
52/1. [1] 146420-2200 SHIM D9.5&3.0T2.34
52/1. [1] 146420-2300 SHIM D9.5&3.0T2.36
52/1. [1] 146420-2400 SHIM D9.5&3.0T2.38
52/1. [1] 146420-2500 SHIM D9.5&3.0T2.40
52/1. [1] 146420-2600 SHIM D9.5&3.0T2.42
52/1. [1] 146420-2700 SHIM D9.5&3.0T2.44
52/1. [1] 146420-2800 SHIM D9.5&3.0T2.46
52/1. [1] 146420-2900 SHIM D9.5&3.0T2.48
52/1. [1] 146420-3000 SHIM D9.5&3.0T2.50
52/1. [1] 146420-3100 SHIM D9.5&3.0T2.52
52/1. [1] 146420-3200 SHIM D9.5&3.0T2.54
52/1. [1] 146420-3300 SHIM D9.5&3.0T2.56
52/1. [1] 146420-3400 SHIM D9.5&3.0T2.58
52/1. [1] 146420-3500 SHIM D9.5&3.0T2.60
52/1. [1] 146420-3600 SHIM D9.5&3.0T2.62
52/1. [1] 146420-3700 SHIM D9.5&3.0T2.64
52/1. [1] 146420-3800 SHIM D9.5&3.0T2.66
52/1. [1] 146420-3900 SHIM D9.5&3.0T2.68
52/1. [1] 146420-4000 SHIM D9.5&3.0T2.70
52/1. [1] 146420-4100 SHIM D9.5&3.0T2.72
52/1. [1] 146420-4200 SHIM D9.5&3.0T2.74
52/1. [1] 146420-4300 SHIM D9.5&3.0T2.76
52/1. [1] 146420-4400 SHIM D9.5&3.0T2.78
52/1. [1] 146420-4500 SHIM D9.5&3.0T2.80
52/1. [1] 146420-4600 SHIM D9.5&3.0T2.82
52/1. [1] 146420-4700 SHIM D9.5&3.0T2.84
52/1. [1] 146420-4800 SHIM D9.5&3.0T2.86
52/1. [1] 146420-4900 SHIM D9.5&3.0T2.88
52/1. [1] 146420-5000 SHIM D9.5&3.0T2.90
52/1. [1] 146420-5100 SHIM D9.5&3.0T1.74
52/1. [1] 146420-5200 SHIM D9.5&3.0T1.76
52/1. [1] 146420-5300 SHIM D9.5&3.0T1.78
52/1. [1] 146420-5400 SHIM D9.5&3.0T1.80
52/1. [1] 146420-5500 SHIM D9.5&3.0T1.82
52/1. [1] 146420-5600 SHIM D9.5&3.0T1.84
52/1. [1] 146420-5700 SHIM D9.5&3.0T1.86
52/1. [1] 146420-5800 SHIM D9.5&3.0T1.88
54. [4] 146433-0100 GASKET D12&6.4T1.00
55. [4] 146430-0320 DELIVERY-VALVE ASSEMBLY
56. [4] 146432-0000 COMPRESSION SPRING
58. [4] 146440-0120 FITTING
60. [3] 139106-0100 FLAT-HEAD SCREW
66. [1] 146600-0100 O-RING
67. [1] 146702-9521 MANIFOLD-PRESSURE COMP.
67/1. [1] 146805-0421 GOVERNOR COVER
67/13. [1] 013020-6040 UNION NUT M6P1H5
67/14. [1] 146621-1700 UNION NUT
67/15. [1] 146526-2800 BLEEDER SCREW
67/16. [1] 146526-3000 BLEEDER SCREW
67/23. [1] 146932-1520 BRACKET
67/24. [3] 139006-4600 BLEEDER SCREW
67/24. [3] 139006-4600 BLEEDER SCREW
67/26. [1] 146928-6321 BRACKET
67/31. [1] 146710-0800 BUSHING
67/32. [1] 146711-0000 PLATE
67/33. [1] 139218-0400 UNION NUT
67/34. [1] 146712-0700 BEARING PIN
67/35. [1] 146621-0300 UNION NUT
67/36. [1] 146600-1400 O-RING
67/37. [1] 146710-0100 BUSHING
67/38. [1] 139506-0200 GASKET D8.9&6.8T1.00
67/39. [1] 146620-0300 CAPSULE
67/40. [1] 026512-1540 GASKET D15.4&12.2T1.50
67/41. [1] 146713-4100 ADJUSTING PIN
67/42. [2] 146714-0000 PLATE
67/43. [1] 146715-0000 DIAPHRAGM
67/44. [1] 139306-0100 LOCKING WASHER
67/45. [1] 013030-6040 UNION NUT M6P1H3.6
67/46. [1] 146716-0000 UNION NUT
67/47. [1] 146717-0400 COILED SPRING
67/48/1. [1] 146720-0000 SPACER BUSHING L3.7
67/48/1. [1] 146720-0100 SPACER BUSHING L3.9
67/48/1. [1] 146720-0200 SPACER BUSHING L4.1
67/48/1. [1] 146720-0300 SPACER BUSHING L4.3
67/48/1. [1] 146720-0400 SPACER BUSHING L4.5
67/48/1. [1] 146720-0500 SPACER BUSHING L4.7
67/48/1. [1] 146720-0600 SPACER BUSHING L4.9
67/48/1. [1] 146720-0700 SPACER BUSHING L5.1
67/48/1. [1] 146720-0800 SPACER BUSHING L5.3
67/48/1. [1] 146720-0900 SPACER BUSHING L2.7
67/48/1. [1] 146720-1000 SPACER BUSHING L2.9
67/48/1. [1] 146720-1100 SPACER BUSHING L3.1
67/48/1. [1] 146720-1200 SPACER BUSHING L3.3
67/48/1. [1] 146720-1300 SPACER BUSHING L3.5
67/48/1. [1] 146720-1400 SPACER BUSHING L2.8
67/48/1. [1] 146720-1500 SPACER BUSHING L3.0
67/48/1. [1] 146720-1600 SPACER BUSHING L3.2
67/48/1. [1] 146720-1700 SPACER BUSHING L3.4
67/48/1. [1] 146720-1800 SPACER BUSHING L3.6
67/48/1. [1] 146720-1900 SPACER BUSHING L3.8
67/48/1. [1] 146720-2000 SPACER BUSHING L4.0
67/48/1. [1] 146720-2100 SPACER BUSHING L4.2
67/48/1. [1] 146720-2200 SPACER BUSHING L4.4
67/48/1. [1] 146720-2300 SPACER BUSHING L4.6
67/48/1. [1] 146720-2400 SPACER BUSHING L4.8
67/48/1. [1] 146720-2500 SPACER BUSHING L5.0
67/48/1. [1] 146720-2600 SPACER BUSHING L5.2
67/48/1. [1] 146720-2700 SPACER BUSHING L5.4
67/48/1. [1] 146720-2800 SPACER BUSHING L5.5
67/48/1. [1] 146720-2900 SPACER BUSHING L5.6
67/48/1. [1] 146720-4500 SPACER BUSHING L1.8
67/48/1. [1] 146720-4600 SPACER BUSHING L1.9
67/48/1. [1] 146720-4700 SPACER BUSHING L2.0
67/48/1. [1] 146720-4800 SPACER BUSHING L2.1
67/48/1. [1] 146720-4900 SPACER BUSHING L2.2
67/48/1. [1] 146720-5000 SPACER BUSHING L2.3
67/48/1. [1] 146720-5100 SPACER BUSHING L2.4
67/48/1. [1] 146720-5200 SPACER BUSHING L2.5
67/48/1. [1] 146720-5300 SPACER BUSHING L2.6
67/48/1. [1] 146725-2500 SPACER BUSHING L5.7
67/48/1. [1] 146725-2600 SPACER BUSHING L5.8
67/48/1. [1] 146725-2700 SPACER BUSHING L5.9
67/48/1. [1] 146725-2800 SPACER BUSHING L6.0
67/48/1. [1] 146725-2900 SPACER BUSHING L6.1
67/48/1. [1] 146725-3000 SPACER BUSHING L6.2
67/48/1. [1] 146725-3100 SPACER BUSHING L6.3
67/48/1. [1] 146725-3200 SPACER BUSHING L6.4
67/48/1. [1] 146725-3300 SPACER BUSHING L6.5
67/48/1. [1] 146725-3400 SPACER BUSHING L6.6
67/48/1. [1] 146725-3500 SPACER BUSHING L6.7
67/48/1. [1] 146725-3600 SPACER BUSHING L6.8
67/48/1. [1] 146725-3700 SPACER BUSHING L6.9
67/48/1. [1] 146725-3800 SPACER BUSHING L7.0
67/48/1. [1] 146725-3900 SPACER BUSHING L7.1
67/48/1. [1] 146725-4000 SPACER BUSHING L7.2
67/48/1. [1] 146725-4100 SPACER BUSHING L7.3
67/48/1. [1] 146725-4200 SPACER BUSHING L7.4
67/48/1. [1] 146725-4300 SPACER BUSHING L7.5
67/49. [1] 146721-0820 COVER
67/54. [2] 139006-4400 BLEEDER SCREW
67/55. [2] 139006-4600 BLEEDER SCREW
67/56. [1] 146723-0200 CONTROL LEVER
67/57. [1] 146712-0100 BEARING PIN
67/58. [2] 146620-0600 CAPSULE
67/59. [2] 026506-1040 GASKET D9.9&6.2T1
67/60. [1] 146724-0300 ELEMENT
67/61. [1] 146724-0600 CAPSULE
67/64. [1] 146928-3520 BRACKET
67/78. [1] 146600-4400 SEAL RING
67/200. [1] 139308-0300 PLAIN WASHER
67/201. [1] 146545-3400 THREADED PIN L53.00
67/201B. [1] 146545-3500 THREADED PIN L55.00
67/201C. [1] 146545-3600 THREADED PIN L57.00
67/202. [1] 139208-0900 UNION NUT
67/203. [1] 146600-1200 O-RING
68. [1] 146514-0520 CONTROL SHAFT
69. [1] 139310-0200 PLAIN WASHER
72. [1] 146539-0920 CONTROL LEVER
72B. [1] 146539-1020 CONTROL LEVER
73. [1] 014110-6440 LOCKING WASHER
75. [1] 146621-2500 UNION NUT
95. [1] 146561-7720 FULCRUM LEVER
104. [2] 146568-0000 SLOTTED SPRING PIN
105. [2] 026508-1140 GASKET D11.4&8.2T1
106. [2] 146588-0500 COILED SPRING
107. [1] 146569-0300 UNION NUT
108. [1] 146570-0100 GOVERNOR SHAFT
109. [1] 146600-0400 O-RING
110/1. [1] 146571-0000 SHIM D20.2&8.3T1.05
110/1. [1] 146571-0100 SHIM D20.2&8.3T1.25
110/1. [1] 146571-0200 SHIM D20.2&8.3T1.45
110/1. [1] 146571-0300 SHIM D20.2&8.3T1.65
110/1. [1] 146571-0400 SHIM D20.2&8.3T1.85
110/1. [1] 146571-0500 SHIM D20.2&8.3T1.15
110/1. [1] 146571-0600 SHIM D20.2&8.3T1.35
110/1. [1] 146571-0700 SHIM D20.2&8.3T1.55
110/1. [1] 146571-0800 SHIM D20.2&8.3T1.75
111. [1] 146602-0600 PLAIN WASHER D20&8.4T1.40
112. [1] 146572-0020 FLYWEIGHT ASSEMBLY
114. [1] 146602-0500 PLAIN WASHER D17&6.4T1.60
115. [1] 146975-4200 SLIDING SLEEVE
116. [1] 146576-0200 CAP
117/1. [1] 146577-1800 PLUG L2.10
117/1. [1] 146577-1900 PLUG L2.30
117/1. [1] 146577-2000 PLUG L2.50
117/1. [1] 146577-2100 PLUG L2.70
117/1. [1] 146577-2200 PLUG L2.90
117/1. [1] 146577-2300 PLUG L3.10
117/1. [1] 146577-2400 PLUG L3.30
117/1. [1] 146577-2500 PLUG L3.50
117/1. [1] 146577-2600 PLUG L3.70
117/1. [1] 146577-2700 PLUG L3.90
117/1. [1] 146577-2800 PLUG L4.10
117/1. [1] 146577-2900 PLUG L4.30
117/1. [1] 146577-3000 PLUG L4.50
117/1. [1] 146577-3100 PLUG L4.70
117/1. [1] 146577-3200 PLUG L4.90
117/1. [1] 146577-3300 PLUG L5.10
117/1. [1] 146577-6700 PLUG L2.2
117/1. [1] 146577-6800 PLUG L2.4
117/1. [1] 146577-6900 PLUG L2.6
117/1. [1] 146577-7000 PLUG L2.8
117/1. [1] 146577-7100 PLUG L3.0
117/1. [1] 146577-7200 PLUG L3.2
117/1. [1] 146577-7300 PLUG L3.4
117/1. [1] 146577-7400 PLUG L3.6
117/1. [1] 146577-7500 PLUG L3.8
117/1. [1] 146577-7600 PLUG L4.0
117/1. [1] 146577-7700 PLUG L4.2
117/1. [1] 146577-7800 PLUG L4.4
117/1. [1] 146577-7900 PLUG L4.6
117/1. [1] 146577-8000 PLUG L4.8
117/1. [1] 146577-8100 PLUG L5.0
117/1. [1] 146877-0000 PLUG L5.2
117/1. [1] 146877-0100 PLUG L5.3
117/1. [1] 146877-0200 PLUG L5.4
117/1. [1] 146877-0300 PLUG L5.5
117/1. [1] 146877-4700 PLUG
117/1. [1] 146877-4800 PLUG
117/1. [1] 146877-4900 PLUG
117/1. [1] 146877-5000 PLUG
123. [4] 146620-0500 HEX-SOCKET-HEAD CAP SCREW
130. [1] 146421-0020 CAPSULE
130/2. [1] 026508-1140 GASKET D11.4&8.2T1
130/3. [1] 146422-0000 BLEEDER SCREW
130/4. [1] 146600-0500 O-RING
133. [1] 146600-0600 O-RING
134. [1] 146600-0700 O-RING
135. [1] 146110-0920 CONTROL VALVE
135/5. [1] 146114-0000 SPRING WASHER
136. [1] 146120-1520 OVER FLOW VALVE
137. [2] 139512-0500 GASKET
138. [1] 146665-1620 INLET UNION
200. [1] 146206-0100 COILED SPRING
205. [1] 146201-0100 WOODRUFF KEY
220. [1] 146587-1100 COILED SPRING
230. [1] 146928-6720 BRACKET
231. [1] 139006-4800 BLEEDER SCREW
237. [1] 146620-0200 HEX-SOCKET-HEAD CAP SCREW
240. [1] 146650-1220 PULLING ELECTROMAGNET
240/8. [1] 146600-1700 O-RING
242. [1] 146658-5120 WIRE
243. [1] 146621-1000 UNION NUT
245. [3] 139512-0500 GASKET
246. [1] 146125-0020 EYE BOLT
247. [1] 146608-1220 INLET UNION
248. [1] 146614-0200 SPACER BUSHING
280. [1] 146360-7421 START ADVANCE ASSY
281. [1] 146600-0800 O-RING
282. [1] 020306-1240 BLEEDER SCREW
286. [1] 146928-8020 BRACKET
287. [1] 020106-3840 BLEEDER SCREW
310. [1] 146683-1820 POTENTCIOMETER
317. [1] 020146-1270 BLEEDER SCREW
455. [1] 146549-4720 RACK
460. [2] 016010-0440 LOCKING WASHER
461. [1] 014010-4140 PLAIN WASHER D10&4.5T0.8
800S. [1] 146009-7520 PUMP HOUSING
800S/1/6. [1] 146601-0700 PACKING RING
804S. [1] 146232-0320 COMPRESSION SPRING
805S. [1] 146574-0120 PARTS SET
810S. [1] 146600-1120 REPAIR SET
812S. [1] 146600-1920 PARTS SET
821S. [1] 146210-5720 ROLLER SET
835S. [1] 146598-1000 CAP
836S/1. [1] 146598-0600 CAP L18
836S/1. [1] 146598-0700 CAP L21
836S/1. [1] 146598-0800 CAP L24
836S/1. [1] 146598-0900 CAP L27
903. [1] 146672-5720 PULSE GENERATOR
903/2. [1] 146600-1300 O-RING &13W1.9
905. [1] 146620-4722 ACTUATOR
906. [1] 146920-8700 NAMEPLATE
912. [2] 020146-1270 BLEEDER SCREW

Include in #2:

104749-5190 as INJECTION-PUMP ASSEMBLY

Cross reference number

BOSCH 9 460 612 367 9460612367
ZEXEL 104749-5190 1047495190
ISUZU 8970383850 8970383850


Zexel num
Bosch num
Firm num
Name
104749-5190 
9 460 612 367 
8970383850  ISUZU
INJECTION-PUMP ASSEMBLY
4EE1TC * K 11CJ VE4 VE

Calibration Data:

Adjustment conditions
Test oil
1404 Test oil
  ISO4113orSAEJ967d
Test oil temperature degC   45 45 50
Nozzle   105780-0060
Bosch type code   NP-DN0SD1510
Nozzle holder   105780-2150
Opening pressure MPa   13 13 13.3
Opening pressure kgf/cm2   133 133 136
Injection pipe   157805-7320
Injection pipe
Inside diameter - outside diameter - length (mm)
mm   2-6-450
Joint assembly   157641-4720
Tube assembly   157641-4020
Transfer pump pressure kPa   20 20 20
Transfer pump pressure kgf/cm2   0.2 0.2 0.2
Direction of rotation (viewed from drive side)
Right
  R
Injection timing adjustment
Pump speed r/min   1500 1500 1500
Boost pressure kPa   71.95 70.6 73.3
Boost pressure kgf/cm2   0.73 0.716 0.744
Boost pressure mmHg   540 530 550
Average injection quantity mm3/st.   52.3 51.8 52.8
Difference in delivery mm3/st.   3.5
Basic   *
Oil temperature degC   50 48 52
Remarks
Full
 
Injection timing adjustment_02
Pump speed r/min   900 900 900
Boost pressure kPa   40 38.7 41.3
Boost pressure kgf/cm2   0.41 0.396 0.424
Boost pressure mmHg   300 290 310
Average injection quantity mm3/st.   47.4 46.9 47.9
Difference in delivery mm3/st.   3.5
Basic   *
Oil temperature degC   50 48 52
Remarks
CBS
 
Injection timing adjustment_03
Pump speed r/min   2250 2250 2250
Boost pressure kPa   71.95 70.6 73.3
Boost pressure kgf/cm2   0.73 0.716 0.744
Boost pressure mmHg   540 530 550
Average injection quantity mm3/st.   50.9 47.9 53.9
Oil temperature degC   52 50 54
Injection timing adjustment_04
Pump speed r/min   1500 1500 1500
Boost pressure kPa   71.95 70.6 73.3
Boost pressure kgf/cm2   0.73 0.716 0.744
Boost pressure mmHg   540 530 550
Average injection quantity mm3/st.   52.3 51.3 53.3
Oil temperature degC   50 48 52
Injection timing adjustment_05
Pump speed r/min   1500 1500 1500
Boost pressure kPa   0 0 0
Boost pressure kgf/cm2   0 0 0
Boost pressure mmHg   0 0 0
Average injection quantity mm3/st.   37.4 34.9 39.9
Oil temperature degC   50 48 52
Injection timing adjustment_06
Pump speed r/min   900 900 900
Boost pressure kPa   40 38.7 41.3
Boost pressure kgf/cm2   0.41 0.396 0.424
Boost pressure mmHg   300 290 310
Average injection quantity mm3/st.   47.4 46.4 48.4
Oil temperature degC   50 48 52
Injection timing adjustment_07
Pump speed r/min   750 750 750
Boost pressure kPa   32 30.7 33.3
Boost pressure kgf/cm2   0.32 0.306 0.334
Boost pressure mmHg   240 230 250
Average injection quantity mm3/st.   46.9 44.4 49.4
Oil temperature degC   50 48 52
Injection timing adjustment_08
Pump speed r/min   550 550 550
Boost pressure kPa   0 0 0
Boost pressure kgf/cm2   0 0 0
Boost pressure mmHg   0 0 0
Average injection quantity mm3/st.   39.6 36.6 42.6
Oil temperature degC   50 48 52
Injection timing adjustment_09
Pump speed r/min   2750 2600 2900
Boost pressure kPa   71.95 70.6 73.3
Boost pressure kgf/cm2   0.73 0.716 0.744
Boost pressure mmHg   540 530 550
Average injection quantity mm3/st.   24.4 22.9 25.9
Oil temperature degC   55 52 58
Injection quantity adjustment
Pump speed r/min   2750 2600 2900
Boost pressure kPa   71.95 70.6 73.3
Boost pressure kgf/cm2   0.73 0.716 0.744
Boost pressure mmHg   540 530 550
Average injection quantity mm3/st.   24.4 23.4 25.4
Difference in delivery mm3/st.   5.5
Basic   *
Oil temperature degC   55 52 58
Injection quantity adjustment_02
Pump speed r/min   2950 2950 2950
Boost pressure kPa   71.95 70.6 73.3
Boost pressure kgf/cm2   0.73 0.716 0.744
Boost pressure mmHg   540 530 550
Average injection quantity mm3/st.   4
Oil temperature degC   55 52 58
Governor adjustment
Pump speed r/min   425 425 425
Boost pressure kPa   0 0 0
Boost pressure kgf/cm2   0 0 0
Boost pressure mmHg   0 0 0
Average injection quantity mm3/st.   8.9 6.9 10.9
Difference in delivery mm3/st.   2
Basic   *
Oil temperature degC   48 46 50
Governor adjustment_02
Pump speed r/min   425 425 425
Boost pressure kPa   0 0 0
Boost pressure kgf/cm2   0 0 0
Boost pressure mmHg   0 0 0
Average injection quantity mm3/st.   8.9 6.9 10.9
Oil temperature degC   48 46 50
Governor adjustment_03
Pump speed r/min   550 550 550
Boost pressure kPa   0 0 0
Boost pressure kgf/cm2   0 0 0
Boost pressure mmHg   0 0 0
Average injection quantity mm3/st.   4
Oil temperature degC   48 46 50
Timer adjustment
Pump speed r/min   150 150 150
Boost pressure kPa   0 0 0
Boost pressure kgf/cm2   0 0 0
Boost pressure mmHg   0 0 0
Average injection quantity mm3/st.   40 30 50
Basic   *
Oil temperature degC   48 46 50
Speed control lever angle
Pump speed r/min   425 425 425
Boost pressure kPa   0 0 0
Boost pressure kgf/cm2   0 0 0
Boost pressure mmHg   0 0 0
Average injection quantity mm3/st.   0 0 0
Oil temperature degC   48 46 50
Remarks
Magnet OFF
 
0000000901
Pump speed r/min   425 425 425
Boost pressure kPa   0 0 0
Boost pressure kgf/cm2   0 0 0
Boost pressure mmHg   0 0 0
Overflow quantity cm3/min   330 198 462
Oil temperature degC   48 46 50
_02
Pump speed r/min   1500 1500 1500
Boost pressure kPa   71.95 70.6 73.3
Boost pressure kgf/cm2   0.73 0.716 0.744
Boost pressure mmHg   540 530 550
Overflow quantity cm3/min   630 498 762
Oil temperature degC   50 48 52
Stop lever angle
Pump speed r/min   1250 1250 1250
Boost pressure kPa   71.95 70.6 73.3
Boost pressure kgf/cm2   0.73 0.716 0.744
Boost pressure mmHg   540 530 550
Pressure kPa   411.5 392 431
Pressure kgf/cm2   4.2 4 4.4
Basic   *
Oil temperature degC   50 48 52
Stop lever angle_02
Pump speed r/min   1250 1250 1250
Boost pressure kPa   71.95 70.6 73.3
Boost pressure kgf/cm2   0.73 0.716 0.744
Boost pressure mmHg   540 530 550
Pressure kPa   411.5 392 431
Pressure kgf/cm2   4.2 4 4.4
Oil temperature degC   50 48 52
Stop lever angle_03
Pump speed r/min   1500 1500 1500
Boost pressure kPa   71.95 70.6 73.3
Boost pressure kgf/cm2   0.73 0.716 0.744
Boost pressure mmHg   540 530 550
Pressure kPa   480.5 451 510
Pressure kgf/cm2   4.9 4.6 5.2
Oil temperature degC   50 48 52
Stop lever angle_04
Pump speed r/min   2000 2000 2000
Boost pressure kPa   71.95 70.6 73.3
Boost pressure kgf/cm2   0.73 0.716 0.744
Boost pressure mmHg   540 530 550
Pressure kPa   598.5 569 628
Pressure kgf/cm2   6.1 5.8 6.4
Oil temperature degC   50 48 52
0000001101
Pump speed r/min   1250 1250 1250
Boost pressure kPa   71.95 70.6 73.3
Boost pressure kgf/cm2   0.73 0.716 0.744
Boost pressure mmHg   540 530 550
Timer stroke mm   4.7 4.5 4.9
Basic   *
Oil temperature degC   50 48 52
_02
Pump speed r/min   1250 1250 1250
Boost pressure kPa   71.95 70.6 73.3
Boost pressure kgf/cm2   0.73 0.716 0.744
Boost pressure mmHg   540 530 550
Timer stroke mm   4.7 4.4 5
Oil temperature degC   50 48 52
_03
Pump speed r/min   1500 1500 1500
Boost pressure kPa   71.95 70.6 73.3
Boost pressure kgf/cm2   0.73 0.716 0.744
Boost pressure mmHg   540 530 550
Timer stroke mm   6.4 5.8 7
Oil temperature degC   50 48 52
_04
Pump speed r/min   2000 2000 2000
Boost pressure kPa   71.95 70.6 73.3
Boost pressure kgf/cm2   0.73 0.716 0.744
Boost pressure mmHg   540 530 550
Timer stroke mm   9 8.6 9.4
Oil temperature degC   50 48 52
0000001201
Max. applied voltage V   8 8 8
Test voltage V   13 12 14
Timing setting
K dimension mm   3.3 3.2 3.4
KF dimension mm   5.8 5.7 5.9
MS dimension mm   0.9 0.8 1
BCS stroke mm   3.9 3.8 4
Control lever angle alpha deg.   20 16 24
Control lever angle beta deg.   40 39 41

Test data Ex:

0000001801 POTENTIOMETER ADJUSTMENT

Test data 104749-5190
A:Lever position V:Output voltage C:Lever angle Vi:Applied voltage D:Full speed E:Idle
----------

----------
V1=8.34+-0.03V V2=(1.67)V V3=10.00V V4=10.00V C1=40+-1.5deg C2=0deg

0000001901 V-FICD ADJUSTMENT

Test data 104749-5190
Adjustment of the V-FICD (perform with W-FICD released) 1. Adjust to obtain L1. 2. Confirm that L2 is obtained when negative pressure P1 (kPa) {P2 (mmHg)} is applied to the actuator. Adjust the stroke using the actuator stroke adjusting screw (F). (A): Pin (B): Actuator shaft (C): Control lever (D): Actuator (E): Lock nut (torque T)
----------
L1=1+1mm L2=1.32+-0.1mm P1=-46.7kPa P2=-350mmHg
----------
L1=1+1mm L2=1.32+-0.1mm T=1.2~1.5Nm{0.12~0.15kgfm}

0000002001 W-CSD ADJUSTMENT

Test data 104749-5190
Adjustment of the W-CSD 1. Adjustment of the timer stroke Adjust screw (A) so that the timer stroke is the value determined from the graph. 2. Adjustment of the position of the intermediate lever. Insert a shim L between the control lever I and the idle setscrew G. Align the intermediate lever (F) with the aligning line and fix screw intermediate lever's adjusting (E) so that it contacts the control lever. 3. Adjustment of the FICD Insert a shim LT between the control lever I and the idle setscrew G. Use adjusting screw (B) to fix the CSD lever (C) in the position where it operates the intermediate lever via the rod (D). (J) Aligning mark (O) = timer stroke adjustment (mm): TA = -0.041t+2.42 (P) Lever position (deg): theta 1 = -0.108t+4.79 (-20 deg C <= t <= 20 deg C) Theta 2 = -0.133t + 5.29 (20 deg C =< t =< 50 deg C) (Q) Lever position (mm): L1 = -0.035t+1.57 (-20 deg C <= t <= 20 deg C) L2 = -0.044t + 1.75 (20 deg C =< t =< 50 deg C) The (Q) indicates the clearance between the control lever and the idle set screw. X:Temperature t (deg C) Y1:Timer stroke TA (mm) Y2:Control lever position at theta L (deg, mm) (R) Cooling water temperature (deg C) (S) Cooling water temperature: increase direction N:Pump speed (r/min) (M) Timer piston stroke (mm) (K) Lever angle (deg) (Z) Lever position (mm)
----------
L=1.2+-0.05mm LT=L+-0.05mm
----------
L=1.2+-0.05mm LT=L+-0.05mm N1=500r/min R1=20degC R2=-20degC M1=1.9+-0.4mm M2=3.4+-0.6mm K1=3.6+-1deg K2=7.9+-3deg Z1=1.2+-0.3mm Z2=2.6+-1mm




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