104749-5150 ZEXEL 9 460 611 540 BOSCH INJECTION-PUMP ASSEMBLY


Information injection-pump assembly

BOSCH 9 460 611 540 9460611540
ZEXEL 104749-5150 1047495150
ISUZU 8970209910 8970209910


Components 104749-5150 INJECTION-PUMP ASSEMBLY:

1. _
2. FUEL INJECTION PUMP 104649-5150
3. NUMBER PLATE
4. _
5. CAPSULE
6. ADJUSTING DEVICE
7. NOZZLE AND HOLDER ASSY 105151-1451
8. Nozzle and Holder
9. Open Pre:MPa(Kqf/cm2) 11.8(120)
10. NOZZLE-HOLDER 105081-3141
11. NOZZLE 105000-1650

Include in #2:

104749-5150 as INJECTION-PUMP ASSEMBLY

Cross reference number

BOSCH 9 460 611 540 9460611540
ZEXEL 104749-5150 1047495150
ISUZU 8970209910 8970209910


Zexel num Bosch num Firm num Firm Name
104749-5150 
104749-5270 
9 460 611 540  8970209910  ISUZU INJECTION-PUMP ASSEMBLY
C240 * K 11CJ VE4 VE

Calibration Data:



Adjustment conditions
Test oil   ISO4113orSAEJ967d
1404 Test oil
Test oil temperature degC   45 45 50
Nozzle   105780-0060
Bosch type code   NP-DN0SD1510
Nozzle holder   105780-2150
Opening pressure MPa   13 13 13.3
Opening pressure kgf/cm2   133 133 136
Injection pipe   157805-7320
Injection pipe mm   2-6-450
Inside diameter - outside diameter - length (mm)
Joint assembly   157641-4720
Tube assembly   157641-4020
Transfer pump pressure kPa   20 20 20
Transfer pump pressure kgf/cm2   0.2 0.2 0.2
Direction of rotation (viewed from drive side)   L
Left


Injection timing adjustment
Pump speed r/min   1000 1000 1000
Average injection quantity mm3/st.   37.8 37.3 38.3
Difference in delivery mm3/st.   2.5
Basic   *


Injection timing adjustment_02
Pump speed r/min   1600 1600 1600
Average injection quantity mm3/st.   9.7 7.2 12.2


Injection timing adjustment_03
Pump speed r/min   1400 1400 1400
Average injection quantity mm3/st.   38.1 36.1 40.1


Injection timing adjustment_04
Pump speed r/min   1000 1000 1000
Average injection quantity mm3/st.   37.8 36.8 38.8


Injection timing adjustment_05
Pump speed r/min   600 600 600
Average injection quantity mm3/st.   37.6 35.6 39.6


Injection quantity adjustment
Pump speed r/min   1600 1600 1600
Average injection quantity mm3/st.   9.7 7.7 11.7
Difference in delivery mm3/st.   2.5
Basic   *


Injection quantity adjustment_02
Pump speed r/min   1700 1700 1700
Average injection quantity mm3/st.   4


Governor adjustment
Pump speed r/min   350 350 350
Average injection quantity mm3/st.   13.6 11.6 15.6
Difference in delivery mm3/st.   2
Basic   *


Governor adjustment_02
Pump speed r/min   400 400 400
Average injection quantity mm3/st.   4


Governor adjustment_03
Pump speed r/min   350 350 350
Average injection quantity mm3/st.   13.6 11.6 15.6


Timer adjustment
Pump speed r/min   100 100 100
Average injection quantity mm3/st.   48 45 51
Basic   *


Speed control lever angle
Pump speed r/min   350 350 350
Average injection quantity mm3/st.   0 0 0
Remarks  
Magnet OFF


0000000901
Pump speed r/min   1000 1000 1000
Overflow quantity cm3/min   417 288 546


Stop lever angle
Pump speed r/min   1000 1000 1000
Pressure kPa   402 382 422
Pressure kgf/cm2   4.1 3.9 4.3
Basic   *


Stop lever angle_02
Pump speed r/min   1000 1000 1000
Pressure kPa   402 382 422
Pressure kgf/cm2   4.1 3.9 4.3


Stop lever angle_03
Pump speed r/min   1250 1250 1250
Pressure kPa   460.5 431 490
Pressure kgf/cm2   4.7 4.4 5


0000001101
Pump speed r/min   1000 1000 1000
Timer stroke mm   2.5 2.3 2.7
Basic   *


_02
Pump speed r/min   600 600 600
Timer stroke mm   0.9


_03
Pump speed r/min   1000 1000 1000
Timer stroke mm   2.5 2.2 2.8


_04
Pump speed r/min   1250 1250 1250
Timer stroke mm   3.7 3.1 4.3


_05
Pump speed r/min   1450 1450 1450
Timer stroke mm   4.1 3.7 4.5


0000001201
Max. applied voltage V   8 8 8
Test voltage V   13 12 14


Timing setting
K dimension mm   3.3 3.2 3.4
KF dimension mm   5.8 5.7 5.9
MS dimension mm   1.2 1.1 1.3
Control lever angle alpha deg.   25 21 29
Control lever angle beta deg.   38 33 43

Test data Ex:



0000001801 STARTING I/Q ADJUSTMENT

Test data 104749-5150 Starting injection quantity adjustment Adjust the adjusting bolt A so that the starting injection quantity adjustment is within the standards. Fix using nut (B). (C) = stopper bolt
----------

----------
L=2~8.5mm





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Group cross number

Isuzu 

104749-5100 
104749-5260 
9 460 612 072  8943366890  INJECTION-PUMP ASSEMBLY
C240
104749-5110 
104749-5130 
  8970117200  INJECTION-PUMP ASSEMBLY
4EE1TC
104749-5120 
104749-5140 
  8970117210  INJECTION-PUMP ASSEMBLY
4EE1TC
104749-5130 
104749-5160 
9 460 612 361  8970232280  INJECTION-PUMP ASSEMBLY
4EE1TC
104749-5140 
104749-5170 
9 460 612 362  8970232290  INJECTION-PUMP ASSEMBLY
4EE1TC
104749-5150 
104749-5270 
9 460 611 540  8970209910  INJECTION-PUMP ASSEMBLY
C240
104749-5160 
104749-5161 
9 460 612 363  8970282690  INJECTION-PUMP ASSEMBLY
4EE1TC
104749-5161 
104749-5162 
  8970374940  INJECTION-PUMP ASSEMBLY
4EE1TC
104749-5162  9 460 612 364  8970374941  INJECTION-PUMP ASSEMBLY
4EE1TC
104749-5170 
104749-5171 
9 460 612 365  8970282700  INJECTION-PUMP ASSEMBLY
4EE1TC
104749-5171 
104749-5190 
9 460 612 366  8970374950  INJECTION-PUMP ASSEMBLY
4EE1TC
104749-5180  9 460 611 102  8970309050  INJECTION-PUMP ASSEMBLY
4EC1TC
104749-5190  9 460 612 367  8970383850  INJECTION-PUMP ASSEMBLY
4EE1TC