104742-4160 ZEXEL 9 460 614 492 BOSCH INJECTION-PUMP ASSEMBLY 9460614492 1047424160 167007t401


104742-4160 INJECTION-PUMP ASSEMBLY
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Information injection-pump assembly

BOSCH 9 460 614 492 9460614492
ZEXEL 104742-4160 1047424160
NISSAN-DIESEL 167007T401 167007t401

Cross reference number

BOSCH 9 460 614 492 9460614492
ZEXEL 104742-4160 1047424160
NISSAN-DIESEL 167007T401 167007t401


Zexel num
Bosch num
Firm num
Name
104742-4160 
9 460 614 492 
167007T401  NISSAN-DIESEL
INJECTION-PUMP ASSEMBLY
* K

Calibration Data:

Adjustment conditions
Test oil
1404 Test oil
  ISO4113orSAEJ967d
Test oil temperature degC   45 45 50
Nozzle   105780-0060
Bosch type code   NP-DN0SD1510
Nozzle holder   105780-2150
Opening pressure MPa   13 13 13.3
Opening pressure kgf/cm2   133 133 136
Injection pipe   157805-7320
Injection pipe
Inside diameter - outside diameter - length (mm)
mm   2-6-450
Joint assembly   157641-4720
Tube assembly   157641-4020
Transfer pump pressure kPa   20 20 20
Transfer pump pressure kgf/cm2   0.2 0.2 0.2
Direction of rotation (viewed from drive side)
Right
  R
Injection timing adjustment
Pump speed r/min   1000 1000 1000
Average injection quantity mm3/st.   61.4 60.9 61.9
Difference in delivery mm3/st.   5
Basic   *
Oil temperature degC   50 48 52
Injection timing adjustment_02
Pump speed r/min   500 500 500
Average injection quantity mm3/st.   40 36 44
Oil temperature degC   48 46 50
Injection timing adjustment_03
Pump speed r/min   760 760 760
Average injection quantity mm3/st.   49 45.5 52.5
Oil temperature degC   50 48 52
Injection timing adjustment_04
Pump speed r/min   1000 1000 1000
Average injection quantity mm3/st.   61.4 60.4 62.4
Difference in delivery mm3/st.   5.5
Basic   *
Oil temperature degC   50 48 52
Injection timing adjustment_05
Pump speed r/min   1140 1140 1140
Average injection quantity mm3/st.   62 58.5 65.5
Oil temperature degC   50 48 52
Injection timing adjustment_06
Pump speed r/min   1520 1520 1520
Average injection quantity mm3/st.   74 70.5 77.5
Oil temperature degC   50 48 52
Injection timing adjustment_07
Pump speed r/min   1900 1900 1900
Average injection quantity mm3/st.   73 68.5 77.5
Oil temperature degC   50 48 52
Injection quantity adjustment
Pump speed r/min   2150 2150 2150
Average injection quantity mm3/st.   16.6 13.6 19.6
Difference in delivery mm3/st.   5.5
Basic   *
Oil temperature degC   52 50 54
Injection quantity adjustment_02
Pump speed r/min   2300 2300 2300
Average injection quantity mm3/st.   6
Oil temperature degC   52 50 54
Injection quantity adjustment_03
Pump speed r/min   2150 2150 2150
Average injection quantity mm3/st.   16.6 13.1 20.1
Difference in delivery mm3/st.   6
Basic   *
Oil temperature degC   52 50 54
Governor adjustment
Pump speed r/min   350 350 350
Average injection quantity mm3/st.   5.8 3.8 7.8
Difference in delivery mm3/st.   2
Basic   *
Oil temperature degC   48 46 50
Timer adjustment
Pump speed r/min   100 100 100
Average injection quantity mm3/st.   70 50 90
Basic   *
Oil temperature degC   48 46 50
Remarks
IDLE
 
Timer adjustment_02
Pump speed r/min   100 100 100
Average injection quantity mm3/st.   70 50 90
Basic   *
Oil temperature degC   48 46 50
Remarks
Full
 
Timer adjustment_03
Pump speed r/min   100 100 100
Average injection quantity mm3/st.   70 50 90
Oil temperature degC   48 46 50
Remarks
Full
 
Speed control lever angle
Pump speed r/min   350 350 350
Average injection quantity mm3/st.   0 0 0
Oil temperature degC   48 46 50
Remarks
Magnet OFF at idling position
 
Speed control lever angle_02
Pump speed r/min   250 250 250
Average injection quantity mm3/st.   5
Oil temperature degC   48 46 50
Remarks
Magnet OFF at full-load position
 
0000000901
Pump speed r/min   1140 1140 1140
Overflow quantity with S/T ON cm3/min   470 340 600
Oil temperature degC   50 48 52
Remarks
With an O-ring
 
_02
Pump speed r/min   1140 1140 1140
Overflow quantity with S/T ON cm3/min   470 340 600
Oil temperature degC   50 48 52
Remarks
Without an O-ring
 
Stop lever angle
Pump speed r/min   1140 1140 1140
Pressure with S/T OFF kPa   343 314 372
Pressure with S/T OFF kgf/cm2   3.5 3.2 3.8
Basic   *
Oil temperature degC   50 48 52
Stop lever angle_02
Pump speed r/min   1140 1140 1140
Pressure with S/T OFF kPa   343 304 382
Pressure with S/T OFF kgf/cm2   3.5 3.1 3.9
Basic   *
Oil temperature degC   50 48 52
Stop lever angle_03
Pump speed r/min   1520 1520 1520
Pressure with S/T OFF kPa   412 334 471
Pressure with S/T OFF kgf/cm2   4.2 3.4 4.8
Oil temperature degC   50 48 52
0000001101
Pump speed r/min   1520 1520 1520
Timer stroke with S/T OFF mm   3.7 3.5 3.9
Basic   *
Oil temperature degC   50 48 52
_02
Pump speed r/min   1140 1140 1140
Timer stroke with S/T ON mm   2.5 2.5 2.5
Timer stroke with S/T OFF mm   1.3 0.9 1.9
Oil temperature degC   50 48 52
_03
Pump speed r/min   1520 1520 1520
Timer stroke with S/T OFF mm   3.7 3.3 4.1
Basic   *
Oil temperature degC   50 48 52
_04
Pump speed r/min   2000 2000 2000
Timer stroke with S/T OFF mm   8.2 7.7 8.6
Oil temperature degC   50 48 52
0000001201
Max. applied voltage V   16 16 16
Test voltage V   25 24 26
Timing setting
K dimension mm   3.1 3 3.2
KF dimension mm   5.5 5.4 5.6
MS dimension mm   0.7 0.6 0.8
Pre-stroke mm   0.45 0.45 0.45
Control lever angle alpha deg.   25 21 29
Control lever angle beta deg.   36 31 41

Test data Ex:

0000001801 SUPPLY PUMP-TIMING DEVICE ADJ

Test data 104742-4160
Pump chamber pressure PT, timer stroke TA adjustment procedure Adjust the sequence in accordance with the procedure below. 1. At N = N1 set PT lower limit at P1. 2. At N = N2, set so that TA lower limit is TA1. 3. At N = N1 tap the regulating valve so that the timer's minimum specifications are obtained. 4. Reconfirm timer specifications for N = N2. (1)If as specified, confirm timer operation at N = N3. (2)If not as specified: 1) Readjust the timer at N = N2. (Adjust using the outer adjustable type). 2) Confirm timer operation at N = N1, N = N2. T:Tightening torque (A) = screw
----------
N1=1140r/min N2=1520r/min N3=2000r/min P1=314kPa(3.2kgf/cm2) TA1=3.5mm
----------
T=7~10N-m(0.7~1.0kgf-m)

0000001901 POTENTIOMETER ADJUSTMENT

Test data 104742-4160
Adjustment of the potentiometer In the following condition, change the installation position of the potentiometer to adjust the output voltage to within the specified values. At pump speed N1 and with the control lever angle at a (corresponding to a shim thickness of L1), measure the injection quantity Q. Then, determine the voltage Vo from the voltage formula F and adjust the potentiometer. J:Vo+-0.03 A = potentiometer performance specifications C = control lever position Q = injection quantity Vo = output voltage D = idle E = full speed Vi = applied voltage M = potentiometer graph O = output P output at connecting harnesses 2 and 3
----------
N1=1140r/min a=13.4deg L1=8.65mm
----------
V1=(1.65+-0.4)V V2=(10.0)V J=Vo+-0.03=0.0245Q+4.5723




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