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104742-4101 ZEXEL 9 460 612 987 BOSCH INJECTION-PUMP ASSEMBLY 9460612987 1047424101 1670050t00


104742-4101 INJECTION-PUMP ASSEMBLY
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Information injection-pump assembly

BOSCH 9 460 612 987 9460612987
ZEXEL 104742-4101 1047424101
NISSAN-DIESEL 1670050T00 1670050t00

Components :

0. INJECTION-PUMP ASSEMBLY 104742-4101
1. _
2. FUEL INJECTION PUMP 104642-4101
3. NUMBER PLATE 146950-8500
4. _
5. CAPSULE
6. ADJUSTING DEVICE
7. NOZZLE AND HOLDER ASSY 105101-5591
8. Nozzle and Holder 16600-01T04
9. Open Pre:MPa(Kqf/cm2) 19.6{200}
10. NOZZLE-HOLDER 105031-4600
11. NOZZLE 105015-7131

Scheme ###:

PACKING RING
1/6. [1] 146601-0700 PACKING RING
6. [1] 146100-0120 SUPPLY PUMP
9. [1] 146103-0000 COVER
10. [2] 139104-0000 FLAT-HEAD SCREW
12. [1] 146200-0820 DRIVE SHAFT
12/1. [1] 146200-0800 DRIVE SHAFT
12/2. [1] 146201-0000 WOODRUFF KEY
12/3. [2] 146202-0100 DAMPER
12/4. [1] 146203-0000 TOOTHED GEAR
17. [1] 146204-0000 PLAIN WASHER
20. [1] 146210-1720 ROLLER SET
24. [1] 146303-0000 BEARING PIN
25. [1] 146304-0000 BEARING PIN
26. [1] 146305-0000 CLAMPING BAND
27. [1] 146205-0100 SLOTTED WASHER
29. [1] 146220-1220 CAM PLATE
30. [1] 146600-0800 O-RING
31. [1] 146300-4000 PUMP PLUNGER
32. [1] 146301-0000 SLIDING PIECE
33. [1] 146603-1100 SHIM D17.5&7.5T1.20
34. [1] 146302-9300 COMPRESSION SPRING
35/1. [0] 146690-4400 SHIM D18&12T0.3
35/1. [0] 146690-4500 SHIM D18&12T0.6
35/1. [0] 146690-4600 SHIM D18&12T0.9
35/1. [0] 146690-4700 SHIM D18&12T1.2
35/1. [0] 146690-4800 SHIM D18&12T1.5
35/1. [0] 146690-4900 SHIM D18&12T1.8
35/1. [0] 146690-5000 SHIM D18&12T2.1
35/1. [0] 146690-5400 SHIM D18&12T0.7
35/1. [0] 146690-5500 SHIM D18&12T0.8
35/1. [0] 146690-5600 SHIM D18&12T1.0
35/1. [0] 146690-5700 SHIM D18&12T1.1
36. [1] 146600-0800 O-RING
37. [1] 146310-3820 COVER
38. [2] 146620-6300 BLEEDER SCREW
39. [1] 146310-0901 COVER
40. [2] 146620-5000 BLEEDER SCREW
43. [1] 146230-0000 SHIM
44. [1] 146230-0100 PLAIN WASHER
45. [1] 146231-0001 SLOTTED WASHER
47. [2] 146233-0000 SLOTTED WASHER
48/1. [1] 146603-0000 SHIM D17.0&5.2T0.50
48/1. [1] 146603-0100 SHIM D17.0&5.2T0.80
48/1. [1] 146603-0200 SHIM D17.0&5.2T1.00
48/1. [1] 146603-0300 SHIM D17.0&5.2T1.20
48/1. [1] 146603-0400 SHIM D17.0&5.2T1.50
48/1. [1] 146603-0500 SHIM D17.0&5.2T1.80
48/1. [1] 146603-0600 SHIM D17.0&5.2T2.00
48/1. [1] 146690-1400 SHIM D17&5.2T0.9
48/1. [1] 146690-1500 SHIM D17&5.2T1.1
48/1. [1] 146690-1600 SHIM D17&5.2T1.3
48/1. [1] 146690-1700 SHIM D17&5.2T1.4
48/1. [1] 146690-1800 SHIM D17&5.2T1.6
48/1. [1] 146690-1900 SHIM D17&5.2T1.7
48/1. [1] 146690-5800 SHIM
48/1. [1] 146690-5900 SHIM
48/1. [1] 146690-6000 SHIM
48/1. [1] 146690-6100 SHIM
48/1. [1] 146690-6200 SHIM
48/1. [1] 146690-6300 SHIM
48/1. [1] 146690-6400 SHIM
48/1. [1] 146690-6500 SHIM
48/1. [1] 146690-6600 SHIM
48/1. [1] 146690-6700 SHIM
48/1. [1] 146690-6800 SHIM
48/1. [1] 146690-6900 SHIM
48/1. [1] 146690-7000 SHIM
48/1. [1] 146690-7100 SHIM
48/1. [1] 146690-7200 SHIM
48/1. [1] 146690-7300 SHIM
48/1. [1] 146690-7400 SHIM
48/1. [1] 146690-7500 SHIM
48/1. [1] 146690-7800 SHIM
49. [2] 146234-0600 GUIDE PIN
50. [1] 146402-3320 HYDRAULIC HEAD
50. [1] 146402-3320 HYDRAULIC HEAD
50. [1] 146402-3320 HYDRAULIC HEAD
51. [1] 146600-0000 O-RING
52/1. [1] 146420-0000 SHIM D9.5&3.0T1.90
52/1. [1] 146420-0100 SHIM D9.5&3.0T1.92
52/1. [1] 146420-0200 SHIM D9.5&3.0T1.94
52/1. [1] 146420-0300 SHIM D9.5&3.0T1.96
52/1. [1] 146420-0400 SHIM D9.5&3.0T1.98
52/1. [1] 146420-0500 SHIM D9.5&3.0T2.00
52/1. [1] 146420-0600 SHIM D9.5&3.0T2.02
52/1. [1] 146420-0700 SHIM D9.5&3.0T2.04
52/1. [1] 146420-0800 SHIM D9.5&3.0T2.06
52/1. [1] 146420-0900 SHIM D9.5&3.0T2.08
52/1. [1] 146420-1000 SHIM D9.5&3.0T2.10
52/1. [1] 146420-1100 SHIM D9.5&3.0T2.12
52/1. [1] 146420-1200 SHIM D9.5&3.0T2.14
52/1. [1] 146420-1300 SHIM D9.5&3.0T2.16
52/1. [1] 146420-1400 SHIM D9.5&3.0T2.18
52/1. [1] 146420-1500 SHIM D9.5&3.0T2.20
52/1. [1] 146420-1600 SHIM D9.5&3.0T2.22
52/1. [1] 146420-1700 SHIM D9.5&3.0T2.24
52/1. [1] 146420-1800 SHIM D9.5&3.0T2.26
52/1. [1] 146420-1900 SHIM D9.5&3.0T2.28
52/1. [1] 146420-2000 SHIM D9.5&3.0T2.30
52/1. [1] 146420-2100 SHIM D9.5&3.0T2.32
52/1. [1] 146420-2200 SHIM D9.5&3.0T2.34
52/1. [1] 146420-2300 SHIM D9.5&3.0T2.36
52/1. [1] 146420-2400 SHIM D9.5&3.0T2.38
52/1. [1] 146420-2500 SHIM D9.5&3.0T2.40
52/1. [1] 146420-2600 SHIM D9.5&3.0T2.42
52/1. [1] 146420-2700 SHIM D9.5&3.0T2.44
52/1. [1] 146420-2800 SHIM D9.5&3.0T2.46
52/1. [1] 146420-2900 SHIM D9.5&3.0T2.48
52/1. [1] 146420-3000 SHIM D9.5&3.0T2.50
52/1. [1] 146420-3100 SHIM D9.5&3.0T2.52
52/1. [1] 146420-3200 SHIM D9.5&3.0T2.54
52/1. [1] 146420-3300 SHIM D9.5&3.0T2.56
52/1. [1] 146420-3400 SHIM D9.5&3.0T2.58
52/1. [1] 146420-3500 SHIM D9.5&3.0T2.60
52/1. [1] 146420-3600 SHIM D9.5&3.0T2.62
52/1. [1] 146420-3700 SHIM D9.5&3.0T2.64
52/1. [1] 146420-3800 SHIM D9.5&3.0T2.66
52/1. [1] 146420-3900 SHIM D9.5&3.0T2.68
52/1. [1] 146420-4000 SHIM D9.5&3.0T2.70
52/1. [1] 146420-4100 SHIM D9.5&3.0T2.72
52/1. [1] 146420-4200 SHIM D9.5&3.0T2.74
52/1. [1] 146420-4300 SHIM D9.5&3.0T2.76
52/1. [1] 146420-4400 SHIM D9.5&3.0T2.78
52/1. [1] 146420-4500 SHIM D9.5&3.0T2.80
52/1. [1] 146420-4600 SHIM D9.5&3.0T2.82
52/1. [1] 146420-4700 SHIM D9.5&3.0T2.84
52/1. [1] 146420-4800 SHIM D9.5&3.0T2.86
52/1. [1] 146420-4900 SHIM D9.5&3.0T2.88
52/1. [1] 146420-5000 SHIM D9.5&3.0T2.90
52/1. [1] 146420-5100 SHIM D9.5&3.0T1.74
52/1. [1] 146420-5200 SHIM D9.5&3.0T1.76
52/1. [1] 146420-5300 SHIM D9.5&3.0T1.78
52/1. [1] 146420-5400 SHIM D9.5&3.0T1.80
52/1. [1] 146420-5500 SHIM D9.5&3.0T1.82
52/1. [1] 146420-5600 SHIM D9.5&3.0T1.84
52/1. [1] 146420-5700 SHIM D9.5&3.0T1.86
52/1. [1] 146420-5800 SHIM D9.5&3.0T1.88
54. [4] 146433-0100 GASKET D12&6.4T1.00
55. [4] 146430-1420 DELIVERY-VALVE ASSEMBLY
56. [4] 146432-0200 COMPRESSION SPRING
58. [4] 146440-0720 FITTING
60. [4] 139106-0100 FLAT-HEAD SCREW
67. [1] 146500-1921 GOVERNOR COVER
67/1. [1] 146505-4821 GOVERNOR COVER
67/2. [1] 146515-0220 CONTROL SHAFT
67/3. [1] 146600-0100 O-RING
67/4. [1] 139310-0200 PLAIN WASHER
67/5. [1] 146535-5120 CONTROL LEVER
67/5B. [1] 146535-5220 CONTROL LEVER
67/6. [1] 014110-6440 LOCKING WASHER
67/7. [1] 013020-6040 UNION NUT M6P1H5
67/13. [1] 146621-1700 UNION NUT
67/14. [1] 146621-1700 UNION NUT
67/15. [1] 146526-2800 BLEEDER SCREW
67/16. [1] 146526-2800 BLEEDER SCREW
67/18. [1] 146587-8600 COILED SPRING
67/19. [1] 146541-3000 BUSHING
67/21. [1] 146587-2400 COILED SPRING
67/22. [1] 146541-3100 SLOTTED WASHER
67/28. [1] 146541-1600 BUSHING
67/78. [1] 146600-4400 SEAL RING
67/200. [1] 139308-0300 PLAIN WASHER
67/201. [1] 146545-3400 THREADED PIN L53.00
67/201B. [1] 146545-3500 THREADED PIN L55.00
67/201C. [1] 146545-3600 THREADED PIN L57.00
67/202. [1] 139208-0900 UNION NUT
67/203. [1] 146600-1200 O-RING
95. [1] 146565-6220 FULCRUM LEVER
104. [2] 146568-0000 SLOTTED SPRING PIN
105. [2] 026508-1140 GASKET D11.4&8.2T1
106. [2] 146588-0500 COILED SPRING
107. [1] 146569-0300 UNION NUT
108. [1] 146570-0100 GOVERNOR SHAFT
109. [1] 146600-0400 O-RING
110/1. [1] 146571-0000 SHIM D20.2&8.3T1.05
110/1. [1] 146571-0100 SHIM D20.2&8.3T1.25
110/1. [1] 146571-0200 SHIM D20.2&8.3T1.45
110/1. [1] 146571-0300 SHIM D20.2&8.3T1.65
110/1. [1] 146571-0400 SHIM D20.2&8.3T1.85
110/1. [1] 146571-0500 SHIM D20.2&8.3T1.15
110/1. [1] 146571-0600 SHIM D20.2&8.3T1.35
110/1. [1] 146571-0700 SHIM D20.2&8.3T1.55
110/1. [1] 146571-0800 SHIM D20.2&8.3T1.75
111. [1] 146602-0600 PLAIN WASHER D20&8.4T1.40
112. [1] 146572-0020 FLYWEIGHT ASSEMBLY
114. [1] 146602-0500 PLAIN WASHER D17&6.4T1.60
115. [1] 146975-4200 SLIDING SLEEVE
116. [1] 146576-0200 CAP
117/1. [1] 146577-1800 PLUG L2.10
117/1. [1] 146577-1900 PLUG L2.30
117/1. [1] 146577-2000 PLUG L2.50
117/1. [1] 146577-2100 PLUG L2.70
117/1. [1] 146577-2200 PLUG L2.90
117/1. [1] 146577-2300 PLUG L3.10
117/1. [1] 146577-2400 PLUG L3.30
117/1. [1] 146577-2500 PLUG L3.50
117/1. [1] 146577-2600 PLUG L3.70
117/1. [1] 146577-2700 PLUG L3.90
117/1. [1] 146577-2800 PLUG L4.10
117/1. [1] 146577-2900 PLUG L4.30
117/1. [1] 146577-3000 PLUG L4.50
117/1. [1] 146577-3100 PLUG L4.70
117/1. [1] 146577-3200 PLUG L4.90
117/1. [1] 146577-3300 PLUG L5.10
117/1. [1] 146577-6700 PLUG L2.2
117/1. [1] 146577-6800 PLUG L2.4
117/1. [1] 146577-6900 PLUG L2.6
117/1. [1] 146577-7000 PLUG L2.8
117/1. [1] 146577-7100 PLUG L3.0
117/1. [1] 146577-7200 PLUG L3.2
117/1. [1] 146577-7300 PLUG L3.4
117/1. [1] 146577-7400 PLUG L3.6
117/1. [1] 146577-7500 PLUG L3.8
117/1. [1] 146577-7600 PLUG L4.0
117/1. [1] 146577-7700 PLUG L4.2
117/1. [1] 146577-7800 PLUG L4.4
117/1. [1] 146577-7900 PLUG L4.6
117/1. [1] 146577-8000 PLUG L4.8
117/1. [1] 146577-8100 PLUG L5.0
117/1. [1] 146877-0000 PLUG L5.2
117/1. [1] 146877-0100 PLUG L5.3
117/1. [1] 146877-0200 PLUG L5.4
117/1. [1] 146877-0300 PLUG L5.5
117/1. [1] 146877-4700 PLUG
117/1. [1] 146877-4800 PLUG
117/1. [1] 146877-4900 PLUG
117/1. [1] 146877-5000 PLUG
120. [1] 146579-9420 RETAINING PIN
122. [1] 146580-0800 GOVERNOR SPRING
123. [4] 139106-0200 FLAT-HEAD SCREW
130. [1] 146421-1020 CAPSULE
130/2. [1] 139508-0200 GASKET D11.4&8.2T1
130/3. [1] 146422-0300 BLEEDER SCREW
130/4. [1] 146600-0500 O-RING
133. [1] 146600-0600 O-RING
134. [1] 146600-0700 O-RING
135. [1] 146110-0120 CONTROL VALVE
135/5. [1] 146114-0000 SPRING WASHER
136. [1] 146120-0120 OVER FLOW VALVE
223. [1] 146670-1520 SWITCH
230. [1] 146928-4920 BRACKET
240. [1] 146650-1320 PULLING ELECTROMAGNET
240/8. [1] 146600-1700 O-RING
242. [1] 146662-1220 WIRE
243. [1] 146621-1000 UNION NUT
246. [1] 139812-0500 EYE BOLT
248. [1] 146614-0200 SPACER BUSHING
307. [1] 146310-2301 CAP
800S. [1] 146019-4120 PUMP HOUSING
800S/1/6. [1] 146601-0700 PACKING RING
804S. [1] 146232-0720 COMPRESSION SPRING
805S. [1] 146574-0120 PARTS SET
810S. [1] 146600-1120 REPAIR SET
813S. [1] 146600-3120 PARTS SET
821S. [1] 146210-5720 ROLLER SET
835S. [1] 146598-1000 CAP
836S/1. [1] 146598-0600 CAP L18
836S/1. [1] 146598-0700 CAP L21
836S/1. [1] 146598-0800 CAP L24
836S/1. [1] 146598-0900 CAP L27
906. [1] 146950-8500 NAMEPLATE

Include in #2:

104742-4101 as INJECTION-PUMP ASSEMBLY

Cross reference number

BOSCH 9 460 612 987 9460612987
ZEXEL 104742-4101 1047424101
NISSAN-DIESEL 1670050T00 1670050t00


Zexel num
Bosch num
Firm num
Name
104742-4101 
9 460 612 987 
1670050T00  NISSAN-DIESEL
INJECTION-PUMP ASSEMBLY
FD35 * K 11CJ VE4 VE

Calibration Data:

Adjustment conditions
Test oil
1404 Test oil   ISO4113orSAEJ967d
Test oil temperature degC   45 45 50
Nozzle   105780-0060
Bosch type code   NP-DN0SD1510
Nozzle holder   105780-2150
Opening pressure MPa   13 13 13.3
Opening pressure kgf/cm2   133 133 136
Injection pipe   157805-7320
Injection pipe
Inside diameter - outside diameter - length (mm) mm   2-6-450
Joint assembly   157641-4720
Tube assembly   157641-4020
Transfer pump pressure kPa   20 20 20
Transfer pump pressure kgf/cm2   0.2 0.2 0.2
Direction of rotation (viewed from drive side)
Right   R
Injection timing adjustment
Pump speed r/min   1000 1000 1000
Average injection quantity mm3/st.   63.4 62.9 63.9
Difference in delivery mm3/st.   5
Basic   *
Injection timing adjustment_02
Pump speed r/min   2000 2000 2000
Average injection quantity mm3/st.   20.4 16.9 23.9
Injection timing adjustment_03
Pump speed r/min   1750 1750 1750
Average injection quantity mm3/st.   67.5 64.5 70.5
Injection timing adjustment_04
Pump speed r/min   1000 1000 1000
Average injection quantity mm3/st.   63.4 62.4 64.4
Injection timing adjustment_05
Pump speed r/min   700 700 700
Average injection quantity mm3/st.   57.2 54.7 59.7
Injection timing adjustment_06
Pump speed r/min   500 500 500
Average injection quantity mm3/st.   66.7 60.2 73.2
Injection quantity adjustment
Pump speed r/min   2000 2000 2000
Average injection quantity mm3/st.   20.4 17.4 23.4
Difference in delivery mm3/st.   6
Basic   *
Injection quantity adjustment_02
Pump speed r/min   2200 2200 2200
Average injection quantity mm3/st.   5
Governor adjustment
Pump speed r/min   325 325 325
Average injection quantity mm3/st.   12.9 9.9 15.9
Difference in delivery mm3/st.   2.5
Basic   *
Governor adjustment_02
Pump speed r/min   325 325 325
Average injection quantity mm3/st.   12.9 9.9 15.9
Governor adjustment_03
Pump speed r/min   550 550 550
Average injection quantity mm3/st.   3
Timer adjustment
Pump speed r/min   100 100 100
Average injection quantity mm3/st.   85 45 125
Basic   *
Speed control lever angle
Pump speed r/min   325 325 325
Average injection quantity mm3/st.   0 0 0
Remarks
Magnet OFF at idling position  
Speed control lever angle_02
Pump speed r/min   100 100 100
Average injection quantity mm3/st.   0 0 0
Remarks
Magnet OFF  
0000000901
Pump speed r/min   1100 1100 1100
Overflow quantity cm3/min   366 234 498
Stop lever angle
Pump speed r/min   1100 1100 1100
Pressure kPa   333.5 304 363
Pressure kgf/cm2   3.4 3.1 3.7
Basic   *
Stop lever angle_02
Pump speed r/min   1100 1100 1100
Pressure kPa   333.5 304 363
Pressure kgf/cm2   3.4 3.1 3.7
Stop lever angle_03
Pump speed r/min   1400 1400 1400
Pressure kPa   411.5 382 441
Pressure kgf/cm2   4.2 3.9 4.5
Stop lever angle_04
Pump speed r/min   1600 1600 1600
Pressure kPa   460.5 431 490
Pressure kgf/cm2   4.7 4.4 5
Stop lever angle_05
Pump speed r/min   1750 1750 1750
Pressure kPa   500 461 539
Pressure kgf/cm2   5.1 4.7 5.5
0000001101
Pump speed r/min   1100 1100 1100
Timer stroke mm   0.8 0.6 1
Basic   *
Remarks
First  
_02
Pump speed r/min   1600 1600 1600
Timer stroke mm   3.7 3.5 3.9
Basic   *
Remarks
Second  
_03
Pump speed r/min   1100 1100 1100
Timer stroke mm   0.8 0.5 1.1
_04
Pump speed r/min   1400 1400 1400
Timer stroke mm   1.7 1.1 2.3
_05
Pump speed r/min   1600 1600 1600
Timer stroke mm   3.7 3.4 4
_06
Pump speed r/min   1750 1750 1750
Timer stroke mm   5.2 4.7 5.7
0000001201
Max. applied voltage V   16 16 16
Test voltage V   25 24 26
Timing setting
K dimension mm   3.1 3 3.2
KF dimension mm   5.8 5.7 5.9
MS dimension mm   0.7 0.6 0.8
Pre-stroke mm   0.3 0.28 0.32
Control lever angle alpha deg.   25 21 29
Control lever angle beta deg.   36 31 41

Test data Ex:

0000001801 TEMP. ADJUST FULL-LOAD SCREW

Test data 104742-4101
Temporary full load screw adjustment At reassembly set the distance that the full load screw protrudes at L.
----------
L=14+-0.5mm
----------
L=14+-0.5mm

0000001901 TIMER STROKE

Test data 104742-4101
Mechanical 2-stage timer adjustment procedure 1. 1st timer stroke adjustment Roughly adjust the 1st timer stroke adjustment value using the cover side shim, then fine adjust using the pump chamber pressure. 2. 2nd timer stroke adjustment Adjust the 2nd timer stroke adjustment value using the externally adjustable cover. 3. Sealing cap installation After completing adjustment, seal using the sealing cap. A:Timer piston B:Cover-side shim C:Sealing cap D:Nut tightening torque is T.
----------

----------
T=7~10N-m(0.7~1.0kgf-m) L=2++mm




Have questions with 104742-4101?





Group cross 104742-4101 ZEXEL

Nissan-Diesel 

104742-4101  
9 460 612 987 
1670050T00 
INJECTION-PUMP ASSEMBLY
FD35
104742-4111  
9 460 612 988 
1670050T01 
INJECTION-PUMP ASSEMBLY
FD35
104742-4121  
9 460 612 989 
1670050T10 
INJECTION-PUMP ASSEMBLY
FD35
104742-4131  
9 460 613 143 
1670050T60 
INJECTION-PUMP ASSEMBLY
FD35
104742-4141  
9 460 612 990 
1670050T61 
INJECTION-PUMP ASSEMBLY
FD35
104742-4150  
9 460 614 491 
167007T400 
INJECTION-PUMP ASSEMBLY
104742-4160  
9 460 614 492 
167007T401 
INJECTION-PUMP ASSEMBLY
104742-4170  
9 460 613 338 
1670090105 
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BD30TA06
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